I have inherited a pump application where a foundry is fluidizing used investment casting sand to be pumped to settling ponds. It looks to me that the overall design is flawed. Does anyone have experience in this application? I am specifically wondering if there is a formula for calculating the pipe velocities required to keep the sand in solution to prevent settling in the stream. The application produces 80,000 pounds of sand over a 16 hour shift per day. They currently drop the sand at several points into an open sluice. The fluidized sand is dumped into a well where it is pumped across the facility to the ponds.
Thanks,
Joe T.