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Join Date: Dec 2016
Posts: 49

Chiller Controls

09/09/2018 2:43 AM

Hi, I'm new to HVAC Controls. I have attached the PID & chiller control box terminal drawing.

https://www.dropbox.com/s/y6intbfiy24lci9/Chiller%20Controls.pdf?dl=0

In the chiller terminal drawing wiring sheet, I could see the Interlock for chilled water pump but as per the PID, but the primary chilled water pump is not available.

1) What is the purpose of this Interlock?

2) There is a differential pressure sensor between the suction and the discharge side of each pump. What is the purpose of this differential pressure sensor.

3) How would the sequence of operation be achieved?

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#1

Re: Chiller Controls

09/09/2018 3:03 AM

Generally speaking you have two types of controls, those for safety, to protect the system components, and those for controlling the system, that turn components on and off or regulate to match load...Most chilled water systems like this one regulate themselves to meet the load required....as the heat load demand increases the compressor loads up, this requires more water circulation, both chilled and condenser water....these are usually regulated by either pressure or temperature...

https://www.controleng.com/single-article/control-sequences-for-chilled-water-systems/2eb1feb85d57006c05373f54d9a37eeb.html

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#2

Re: Chiller Controls

09/10/2018 11:48 PM

The pump running contact can be used to inhibit the integral term of the controller.

If the pressure is low because the pump is not running, then the valve or speed setpoint controller output will try to go to max. If you then start the pump, then you'll get a big slug of water through the open valve, or full speed pump. The controller won't 'wind up' if it doesn't try to respond to an invalid process condition, such as pump stopped.

The differential pressure sensor is another method to determine if the pump is running. If the pump is stopped, and your sensor is not fooled by a check valve between the pump and the sensor, the pressure at suction & discharge will be very close. So you can inhibit the controller by using the pump differential pressure switch, if that is something you have.

You don't really need to establish a sequence, so much as to make sure your valve ramps and speeds allowed don't cause large amounts of water to move quickly, breaking pipe supports and cracking equipment casings.

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Join Date: Sep 2018
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#3

Re: Chiller Controls

09/27/2018 7:06 AM

Water Chiller Controls. Controls for regulating water coolers. Among other features the controls have functions for regulating temperature and capacity as well as for safeguarding against sub-optimal temperatures. Controls for regulating water coolers.

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