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Lion Air Crash Due to Malfunctioning MCAS

11/28/2018 9:52 PM

The Lion Air crash was found to be due to a malfunctioning Maneuvering Characteristics Augmentation System (MCAS). This system detects the angle of attack using two angle-of-attack sensors. It forces the nose of the plane down when the sensed angle-of-attack is too high and a wing stall is imminent.

The problem had already been reported and a sensor had just been replaced. Apparently, this did not fix the problem. The pilots wrestled with the MCAS to maintain control of the plane.

Apparently, the system had been modified so that it could not be overridden by the pilots pulling back the control yoke.

"Despite Boeing’s insistence that the proper procedures were in the handbook, also called the emergency checklist, pilots have said since the accident that Boeing had not been clear about one potentially vital difference between the system on the new 737s and the older models. In the older versions, pilots could help address the problem of the nose being forced down improperly — a situation known as “runaway stabilizer trim” — by pulling back on the control column in front of them, the pilots say.

In the latest 737 generation, called the Max, that measure does not work, they said, citing information they have received since the crash. The pilots on Lion Air Flight 610 appear to have forcefully pulled back on their control columns to no avail, before the final dive, according to the information from the flight data recorder."

https://www.nytimes.com/2018/11/27/world/asia/indonesia-lion-air-crash-.html

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#1

Re: Lion Air crash due to malfunctioning MCAS

11/28/2018 10:47 PM

Death by software....

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#2
In reply to #1

Re: Lion Air crash due to malfunctioning MCAS

11/28/2018 11:10 PM

...or lethality of not reading the (new) instructions...or translations there of.

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#3
In reply to #2

Re: Lion Air crash due to malfunctioning MCAS

11/28/2018 11:58 PM

The Boeing risk assessment team thought that the chances of this happening were so small that there was no need to inform the pilots....

..."A January 2018 report of the new Boeing’s created by the Brazilian ANACbriefly mentions the MCAS, but offers no specific guidelines on its operation. Whether the Lion Air 610 crew had any knowledge of the MCAS’s existence prior to their October 29 takeoff is unknown. Sources said Boeing risk assessment team felt the chances of the MCAS going off in flight were so remote, they felt an explanation of the system was unnecessary"..

https://www.flyingmag.com/lion-air-investigation-takes-an-unexpected-turn

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#4
In reply to #3

Re: Lion Air crash due to malfunctioning MCAS

11/29/2018 4:12 AM

"Boeing risk assessment team felt the chances of the MCAS going off in flight were so remote, they felt an explanation of the system was unnecessary".."
Obviously never heard of Murphy's Law...
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#6
In reply to #4

Re: Lion Air crash due to malfunctioning MCAS

11/29/2018 7:04 AM

Who are the members of the Risk Assessment Team?

Their names should be made public and they should be made

responsible for their decisions.

Of course the chances of this are so remote that they are not worth mentioning.

If they are tried and convicted,the future risk assessment teams will take no chances with something as critical as human lives.

Why take ANY chances when the results of being wrong are so catastrophic?

If you cannot afford to lose,you should not bet.

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#12
In reply to #6

Re: Lion Air crash due to malfunctioning MCAS

11/30/2018 10:05 PM

There's lots of CYA action going on here!

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#5
In reply to #2

Re: Lion Air crash due to malfunctioning MCAS

11/29/2018 4:15 AM

I can't see anything that says what the correct procedure would be, or even if there was a procedure...
So if they'd read it they'd have been none the wiser... they'd just have known that they were going to die because some idiot had made an unnecessary change...
"Improved to the point of lethality"
If it ain't bust don't fix it....
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#11
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Re: Lion Air crash due to malfunctioning MCAS

11/30/2018 9:57 PM

All changes are not Progress!!

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#9
In reply to #1

Re: Lion Air crash due to malfunctioning MCAS

11/30/2018 5:35 AM

Yeah I can't wait until some coder with a couple of towhooks in his eyebrows is in charge of driving my car.

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#7

Re: Lion Air Crash Due to Malfunctioning MCAS

11/29/2018 5:30 PM

What the Lion Air Pilots May Have Needed to Do to Avoid a Crash

If the anti-stall system indeed ran away with the stabilizer control, only a fast sequence of steps by the pilot and first officer could have saved the aircraft, instructions later issued by Boeing show.

On the outside of the yoke in front of both the pilot and the first officer, there is a switch for electrically controlling the trim – the angle of the stabilizers. If the pilot understood what was happening, he could have used that switch for a few seconds at a time to counteract what the M.C.A.S. was doing to the stabilizers. But that would have been only a temporary solution: the pilot has to release the switch or the nose could go too high. But if he releases the switch, the anti-stall system would reactivate a few seconds later, according to a bulletin issued by Boeing.

The crucial step, according to the Boeing bulletin, would be to reach across to the central console to a pair of switches (sometimes protected with covers that must be opened), and flip the switches off. Those switches disable electric control of the motor that moves the stabilizers up and down, preventing the anti-stall system from exerting control over their position.

The final step would complete the process for giving the pilots physical control. Cables for manually operating the stabilizers run over a wheel – actually two wheels, one on either side of the console next to the ankles of the pilot and first officer. One of the pilots must rotate the wheel to pull the stabilizer back into the correct position.

I doubt that any of this was on the check-list.

They were doomed before they ever left the gate!

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#8

Re: Lion Air Crash Due to Malfunctioning MCAS

11/29/2018 6:10 PM

The change in engine design was at the heart of the change in control for trim...

..."It’s unique to the MAX because the 737 MAX no longer has the docile pitch characteristics of the 737NG at high Angles Of Attack (AOA). This is caused by the larger engine nacelles covering the higher bypass LEAP-1B engines.

The nacelles for the MAX are larger and placed higher and further forward of the wing, Figure 1."...

Figure 1. Boeing 737NG (left) and MAX (right) nacelles compared. Source: Boeing 737 MAX brochure.

By placing the nacelle further forward of the wing, it could be placed higher. Combined with a higher nose landing gear, which raises the nacelle further, the same ground clearance could be achieved for the nacelle as for the 737NG.

The drawback of a larger nacelle, placed further forward, is it destabilizes the aircraft in pitch. All objects on an aircraft placed ahead of the Center of Gravity (the line in Figure 2, around which the aircraft moves in pitch) will contribute to destabilize the aircraft in pitch.

https://leehamnews.com/2018/11/14/boeings-automatic-trim-for-the-737-max-was-not-disclosed-to-the-pilots/

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#19
In reply to #8

Re: Lion Air Crash Due to Malfunctioning MCAS

03/24/2019 3:41 PM

Links:

https://www.theatlantic.com/notes/2019/03/heres-what-was-on-the-record-about-problems-with-the-737-max/584791/

https://www.aviationcv.com/aviation-blog/2019/shocking-facts-boeing-737max-crash

Analysis seems to indicate again that the automation was over riding pilot control input and the pilots were unable or unaware of how to go to full manual control. The Pilot account which mentions " jury rigging " is very telling. Also the competition with Airbus and time tables with respect to $$. Remember everything has been monetized and this means everything is also weaponzed.

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#10

Re: Lion Air Crash Due to Malfunctioning MCAS

11/30/2018 9:52 AM

From AV Web Flash:

At a follow-up press conference in Indonesia Thursday, accident investigators said they did not claim that a Lion Air 737 MAX 8 was unairworthy before it crashed into the Java Sea on Oct. 29.

Read more

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#13

Re: Lion Air Crash Due to Malfunctioning MCAS

12/01/2018 1:36 PM

I've watched lots of "airplane disaster" shows and most crashes are due to human error, often because an item in the checklist was missed. How hard would it be for the airplane to make sure all systems were ready for takeoff? Like a submarine, where a board of lights that monitor the hatches must all be green before they dive.

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#14

Re: Lion Air Crash Due to Malfunctioning MCAS

12/01/2018 3:51 PM

Not knowing anything about this plane or the service routines,,

I know when a part is changed in my car, a diagnosis and system check is required to determine if the repair is completed and correctly done. ( flow chart )

Does not Boeing have a similar procedure in place when service or repairs are performed ?

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#15
In reply to #14

Re: Lion Air Crash Due to Malfunctioning MCAS

12/01/2018 4:01 PM

I have a bad feeling that it is up to the airline to fix and check their fleet. And some of those small foreign airlines are lax and poorly trained.

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#16

Re: Lion Air Crash Due to Malfunctioning MCAS

12/01/2018 4:24 PM

"DALLAS (AP) — American Airlines pilots are seeking more training on an automated anti-stall system on certain new Boeing jets. The system is under scrutiny after a deadly crash in Indonesia.

Southwest Airlines says its pilots are getting more instruction on recovering from stalls, but a spokeswoman says that training was approved before the Lion Air accident and is not limited to the new model of Boeing 737 that was involved in the Oct. 29 Indonesian crash.

The developments came Thursday after Boeing technical experts met separately with pilots from both airlines.

Indonesian investigators are probing whether pilots on an Oct. 29 Lion Air flight were overwhelmed when incorrect sensor readings activated the anti-stall system and automatically pushed the nose of their plane down. The Boeing 737 MAX plunged into the Java Sea, killing 189 people.

The anti-stall system differs from those in previous Boeing 737 models. Pilots at American and Southwest say Boeing didn’t explain the changes in the new plane’s operating manual.

Boeing says the MAX is safe and that there is a procedure for stopping the nose-down command. The Chicago-based company, however, is considering whether software changes in the anti-stall system are needed.

Modern planes use sensors outside the fuselage to measure airspeed and the pitch of the plane’s nose. The sensors can malfunction, however, and safety experts have suggested that Boeing will have to change the automated anti-stall system of the 737 MAX — which entered service last year — to prevent it from responding to a single erroneous reading.

Southwest Airlines said all of its pilots are getting additional classroom and simulator training by the end of the year. Airline spokeswoman Brandy King said the training covers all its Boeing 737 jets, not just the new MAX model, and includes recognizing and reacting to situations in which the nose might be pointed too high, and unreliable sensor readings. She said the training was approved before the Lion Air crash.

Boeing representatives met Sunday with leaders of the pilots union at Southwest. The union declined to comment on the meeting.

Dennis Tajer, an American Airlines pilot and spokesman for the Allied Pilots Association, said several members of his union met with Boeing’s lead engineer and chief test pilot for the 737 MAX on Tuesday in Fort Worth, Texas. He said they quizzed the Boeing experts on how erroneous readings from a single sensor could trigger the nose-down command.

American Airlines pilots who were already familiar with the 737 got 56 minutes of training on a tablet computer when learning to fly the MAX, and “it seemed to suffice,” said Tajer, who is a pilot himself, “but clearly there is more to this aircraft.”

A Boeing spokesman said the company always examines aircraft design and operation after any accident or incident.

“Boeing continues to evaluate the need for software or other changes as we learn more from the ongoing investigation,” said the spokesman, Charles Bickers.

A spokesman for American declined to say whether the airline had agreed to the union’s request for more training, saying only that the airline was working with the union.

United spokeswoman Megan McCarthy said, “We have the proper training in place for our pilots.”

At the end of October, Southwest had 26 Boeing 737 MAX jets, American had 16, and United Airlines had seven, according to Boeing figures."

___

David Koenig can be reached at http://twitter.com/airlinewriter

https://www.apnews.com/8c3f52e92d0f45628ef0a175b5763bbd

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#18
In reply to #16

Re: Lion Air Crash Due to Malfunctioning MCAS

12/30/2018 1:08 AM

Boeing should have stuck to their guns and never implemented the French MACS systems. The Boeing systems were tried and true, but some how were sold a bill of goods, because of "competition" . At least they kept the unified yolk system, which is (in my mind) superior to the "side stick". New pilots beware.

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#17

Re: Lion Air Crash Due to Malfunctioning MCAS

12/02/2018 4:35 AM

A further question, it was obviously recognised that possibly a sensor was defective, so one was changed,with an apparently certified and "known good" replacement, but how can a mechanic check 100% that:-

a) he replaced the correct one and maybe both should be changed in the future?

b) test the system "on the ground", especially as the "attitude" of the aircraft is being measured.....a test flight should be mandatory in such things!

My take is that some "clever clogs" Boeing representative was way off the bounds of safety when the software was changed to prevent the pilot(s) pulling back on the yoke and thereby being able to override the bad sensor data.

The question is still, the system now in place, if the plane is still close to the ground (for any reason whatsoever, taking off or landing), there might simply not be the time for the crew to a) recognize the problems and b) switch the MCAS off!

The previous system is obviously, in real life situations, the better alternative....but a whole aircraft, the passengers and the crew had to pay the price of Boeings stupidity.

The costs will be huge to Boeing and its insurers....as it should be!!!

I am reminded of the combined software, first "fly by wire" plane and pilot error of the Airbus A320 that tried to fly through a forest in France, because the wheels were down and thereby prevented the aircraft climbing!!

DUUHHH!

The computer dictated !!!YOU MUST LAND!!!"

IT DID!!

Maybe that was the same software idiot, who now works for Boeing 30 years later!!!!

https://en.wikipedia.org/wiki/Air_France_Flight_296

This link has some original and still shocking video footage:-

https://www.youtube.com/watch?v=YIx4tl7XggE

This is a computer simulation for clarity:-

https://www.youtube.com/watch?v=-bi8jg9BY9Y

Original news footage, very short but horrific:-

https://www.youtube.com/watch?v=-kHa3WNerjU

I remember a TV news report much later, saying that as the aircraft flew into the forest, trees taking/ripping bits off it to the left and to the right, the computer corrected for the changes, so that the flight path remained as "straight as a die", which saved some onboard as it would normally have done a huge "cartwheel" and killed everyone.....

I find this last point to be really strange in a way, almost funny......wrong words really.......My English has got so bad, sorry....

But it did save most on board!

(2 died through smoke inhalation....)

It reminds me of a large printer that I worked on many years ago (1980), that had an interface designed by a supposedly "world class" interface designer. It had so many problems. It took our company about a year to design them out!!

Some years later, (1986) while partly working for a Laser printer company, I and my colleagues recognized some errors as being those we fixed in 1980!

I checked and it was the same designer, making the same mistakes!! He had learned nothing from his previous errors!!

The great part was that I and my colleagues could find the problems far quicker, as we had already found them all out previously and documented them as well..........which stood us all in good stead of course....

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#20

Re: Lion Air Crash Due to Malfunctioning MCAS

03/24/2019 5:59 PM

Low altitude emergency is 'terrorizing', especially when two pilots are confused, AND, fighting the aircraft. The 'jump seat' pilots have, over the years, saved lives. I am in favor of making it mandatory that on take off and landing the jump seat is occupied by a qualified pilot. The wide body American Airlines pilots are all in the cockpit during take off and landing (and weather) for a reason.(not sure of other airlines) LET THE PILOTS FLY

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