I am trying to design a shaft coupling that will use a breakaway shear pin to protect components further down the driveline from excessive torque. The pin would insert thru the mating shafts (across the diameters) and break, in double shear, at a torque limit.
It has been tricky to match a standard catalog dowell pin size in
available material to the torque range that we desire. And the
stress sizing is all theoretical, leaving us to wonder when a pin
actually breaks.
Are there pins manufactured for this purpose, maybe specialized to
shear abruptly? For a sense of scale, our mechanism is small -
shaft diameters are .375 in. and .625 in. Pin diameter should
probably stay below 3/32 in.