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Join Date: Oct 2006
Location: Princeton, NJ
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Shear pin selection

10/10/2007 12:07 PM

I am trying to design a shaft coupling that will use a breakaway shear pin to protect components further down the driveline from excessive torque. The pin would insert thru the mating shafts (across the diameters) and break, in double shear, at a torque limit.

It has been tricky to match a standard catalog dowell pin size in available material to the torque range that we desire. And the stress sizing is all theoretical, leaving us to wonder when a pin actually breaks.

Are there pins manufactured for this purpose, maybe specialized to shear abruptly? For a sense of scale, our mechanism is small - shaft diameters are .375 in. and .625 in. Pin diameter should probably stay below 3/32 in.

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#1

Re: Shear pin selection

10/10/2007 1:54 PM

Taper pins are usually used as shear pins. The tapered hole drilled through the shaft and the attaching component can be drilled to locate the pin. The location being that part of the taper in which you find the shear forces desired. The pins come in many different sizes.

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#2

Re: Shear pin selection

10/10/2007 3:23 PM

There is one prevailing standard in imperial sizes, the ASME B18.8.2

Here is a good reference guide

http://www.who-sells-it.com/images/catalogs/808/pdf_775.pdf

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#3

Re: Shear pin selection

10/11/2007 12:51 AM

We use a friction type clutch to address this problem. Shear pins although great in theroy do leave a little to be desired. Using a friction type clutch allows EXACT settings to be made depending on the troque, load and speed of the device. We are having a lot less problems now than with shear pins.

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#4

Re: Shear pin selection

10/11/2007 2:01 AM

Brass & make sure to leave a little gap between the shafts.

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Anonymous Poster
#7
In reply to #4

Re: Shear pin selection

10/16/2009 9:08 AM

We have a similar case where we want to use a shear pin. Due to the low applied loads we are thinking of using a material with a relatively low shear strength. This makes us think to use some type engineering plastic or brass. The problem with brass (our first choice) is that the shear strength can range from 50 to 500 MPa. Can anyone advise on a) better material. b) more definite values for the shear strength of brass. c) why should one allow for a "little gap" between the sliding/rotating surfaces?

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Anonymous Poster
#5

Re: Shear pin selection

10/11/2007 9:23 PM

The shear force will depends on material which vary from batch to batch. You can get them to shear within a range but not exactly. You'll want it to be brittle, high hardness through and small diameter. You can grind standard size pin down to require diameter at the center. You should make a few and do test to make sure.


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Anonymous Poster
#6
In reply to #5

Re: Shear pin selection

10/24/2007 1:39 PM

we are having redex make tension levller which is used for levelling flat sheet. their we use EN 8 material for shearing pin which working well.

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