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Spraying and Evaporation Rate

06/20/2020 2:07 AM

I'm working on a project where evaporation of the saline liquid is required (sodium 3g/l). The leachate from a solid waste disposal site is currently pumped into an evaporation pond where it is left alone to evaporate (surface/pan evaporation) which takes a long time. The plan is to spray the leachate in an attempt to form fine mist/droplets which would dramatically increase the evaporation "surface" area which would evaporate at a much faster rate and hopefully result in salt crystals forming in the air and falling down on the ground where we would be able to collect it. I'm struggling to find the appropriate formula to calculate the evaporation rate with available atmospheric parameters (air temp, liquid temp, air pressure, wind speed, humidity, solar radiation). Does anyone have any experience with a similar process? I would also require pumping pressure to estimate droplet size? Anyone...

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#1

Re: Spraying and Evaporation rate

06/20/2020 8:07 AM
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#2
In reply to #1

Re: Spraying and Evaporation rate

06/20/2020 11:35 AM

On atomization, that link is very close to a spray dryer.

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#3

Re: Spraying and Evaporation Rate

06/20/2020 4:23 PM

I would think that elevating the water temperature as high as possible would facilitate rapid evaporation....and spraying into a low humidity environment, possibly a heated evacuated chamber...

https://www.bete.com/applications/disposal

https://www.bete.com/pdfs/BETE_SprayDryManual.pdf

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#4
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Re: Spraying and Evaporation Rate

06/20/2020 10:43 PM

To get consistent results you would need an enclosed controlled environment...You would have to know the contents of the leachate , any toxic compounds and a sound environmentally responsible disposal method...this might involve further processing or treatments...

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#5

Re: Spraying and Evaporation Rate

06/21/2020 5:44 PM

Spraying the saline solution into the air in tiny droplets should increase the evaporation rate. The surface to volume ratio of droplets is inversely proportional to drop size. It would seem that a very tiny drop size would increase the rate of evaporation without limit, but I think the evaporation rate will be limited by how fast the heat of vaporization can be supplied by the surrounding air and how fast the water vapor can be removed. The problem is that the surrounding air soon becomes cold and damp, which puts a brake on evaporation. Supplying heat and removing water vapor is necessary in order to get an advantage out of small droplet size, IMHO.

It's a complicated problem. If I were you, I think I might try experimenting with it.

Maybe this document will help:

https://www.tandfonline.com/doi/pdf/10.1080/02626668409490924

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#6
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Re: Spraying and Evaporation Rate

06/22/2020 12:37 AM

It seems that the issue is not new and commercial solutions exist.

Thanks for the assistance

https://www.coldmistcooling.com.au/solutions/waste-water-evaporators-and-water-treatment-systems

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#9
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Re: Spraying and Evaporation Rate

06/26/2020 8:15 AM

"... the evaporation rate will be limited by how fast the heat of vaporization can be supplied by the surrounding air...."

As evaporation is driven by the difference between the vapor pressure of the liquid at the interface and the partial pressure of the gas at the interface, it seems that it would be beneficial to have the liquid drops/droplets entering at a much higher temperature than the air.

The liquid will have a higher specific heat.

If the condition of the droplets heating the air can be maintained (requires liquid be sufficiently heated above air temp and droplets not get excessively small) then the evaporation limiting cold-damp condition you describe could be avoided.

Heat certainly needs to added to drive evaporation, but adding it to the liquid to be evaporated is far better than heating then air.

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#10
In reply to #9

Re: Spraying and Evaporation Rate

06/26/2020 8:57 AM

Commercial water cannons used in mining and waste water treatment plants use spray nozzles and large fans to blow water 100m high in the air to allow for evaporation to take place . Even then effective evaporation is 30% to 70% of sprayed water . Heating the water and creating smaller droplets should improve evaporation rate. Wind is good for removal of damp air, however, drifing water vapor might result in deposits of salts out of designated area.

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#7

Re: Spraying and Evaporation Rate

06/22/2020 2:15 AM

I would be wary of misting systems. They drift. Try just fountaining first. It only requires a pump. It worked for me in Florida.

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#8

Re: Spraying and Evaporation Rate

06/22/2020 4:40 AM

This paper may be of interest, though it doesn't answer your question directly. Spraying over a pit increases evaporation by around 30% according to this paper, but at what expense in energy?

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