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Orifice Plates

11/09/2007 9:28 AM

Is it correct that when sizing a pump to be used in an orifice plate metering system, that the flow of the pump is not all that important but rather the pressure it can supply. I have done many experiments that seem to indicate this and also when calculating the flow through the orifice, upstream pressure seems to be the biggest factor as it determines the pressure drop. I have a fixed pipe, fixed orifice dimensions, fixed fluid density and flow coefficient, so my main variable is the pressure drop. I have used pumps with a wide range of flow specifications, but that does not seem to matter since the flow is practically stopped with exception to flow through the plate. The only noticeable difference is the pressure generated by these pumps. It seems to make perfect sense to me as all my calculations are almost spot on with the actual volumetrics taken. I'm just wondering if I need to look more to pressure versus flow in pump selection. Thanks for any assistance.

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Guru
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#1

Re: Orifice Plates

11/09/2007 12:14 PM

Obviously you do need to condider both to get in the right ball park, but it depends on the application.

I could sell you a pump which goes up to 3bar but only at 40ml/minute.....

No good at all if you want 5L/min or conversely if you need 6bar

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Power-User

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#2
In reply to #1

Re: Orifice Plates

11/09/2007 1:11 PM

As our application varies, i.e. # of outputs run from a single valve, yes I would need to very much consider the flow of the pump. In one case, I am only feeding a single output, so flow is not much a concern but the pressure is because it dicates the flow through the plate. If I ran let's say 10 outputs from a single valve, then the pump capacity would need to be able to supply all of them at the desired pressure to meet the orifice plate flow #'s.

No need to sell me a pump, we deal in all types, from aodd's, centrifuge to peri's, so I have all the types and ranges I could possibly need. Thanks though

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Guru
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#3
In reply to #2

Re: Orifice Plates

11/09/2007 1:17 PM

Sounds to me like you probably have all the expertise and experience you need. We sometimes take for granted what is to an obvious to an experienced, but to someone new to game it seems like rocket science.

The number of people I have to explain to that you can pump at more than 1bar but you can only 'suck' at 1bar.

(It was just an illustration rather than me trying to sell you one .)

Del

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Power-User

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#4
In reply to #3

Re: Orifice Plates

11/09/2007 1:35 PM

Del, as we've spoken before, yes, I am new to the fluids game and am learning in various ways on the fly. I do appreciate all the feedback that you provide me. The guys on this forum seem to be very knowlegable in their respective areas, so I like to get feedback from them. I'm not sure what you mean with the rocket science comment, but I can tell you that it certainly seemed that way at first. Since, I have have began studying some of the basic principles involved with fluid mechanics it has cleared up quite a bit, but I'm a long ways off from understanding it like yourself. Again, thank you for the feedback.

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Power-User
Engineering Fields - Piping Design Engineering - New Member Australia - Member - New Member

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#5
In reply to #2

Re: Orifice Plates

11/10/2007 7:32 AM

Sounds like you are after a variable displacement pump. A pressure compensated pump would maintain the required pressure over the orifice plate irrespective of flow but the pressure down stream of the orifice plate would vary with demand. The orifice plate would isolate the pump controller.

Why do you need the orifice plate? Could you not just go for load sensed if your pump has an LS port. Would just need to add # shuttle valves for # outputs.

Or are you saying that you have an orifice plate (to accurately meter) for each service? If so, just work out the max potential flow and use a straight forward pressure compensated pump.

I might be off the mark here through miss understanding the question. If so, my apologies in advance.

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#6
In reply to #5

Re: Orifice Plates

11/10/2007 9:59 AM

That is exactly what I did. The metering device is customer supplied, so I had to characterize it myself as they supplied me with very minimal information. All I knew was what they currently use for a pump, so I set up the sam configuration and collected the info. After I obtained that info and did the math It became apperant that pressure was the determining factor in output. My main question I guess was if I ran multiple output devices from the same feed line would pump flow come into play? I eneded up using a "demand pump" with a variable pressure setting, so based on the number of output devices, I can compensate by increasing or decreasing the supply pressure to meet the output flow through the orifice specifications.

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Power-User
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#7
In reply to #6

Re: Orifice Plates

11/10/2007 4:42 PM

Sounds like you have the pump side all sorted. As you will know, there are plenty of pump manufactures out there that have something to suit.

I would only be concerned with the heat generation from using orifice plates as flow control devices.

Nonetheless, good luck with it!

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#8
In reply to #7

Re: Orifice Plates

11/11/2007 12:57 AM

That should not be a concern beacuse of the cycle frequency. Approx. 2 min on 2 hours off. The bypass is internal and essentially just recirculates the fluid, and for a short period of time as well.

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Power-User
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#9
In reply to #8

Re: Orifice Plates

11/11/2007 1:02 AM

Sounds fine. Go for your life!

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