I have a square hollow fluid vessel made of copper and need to have 1/8" NPT brass pipe nipples threaded in to allow the fluid to move from a hose thru the vessel. I prefer not to have bosses on the surface, so I will have to make the wall thicker to accommodate the pipe thread. Any ideas as to the required wall thickness?
There is very little (if any) force on the pipe nipples, so I'm not really worried about the bending stress, I'm more worried about getting the wall thick enough to have enough engagement that there is no leakage at 80psi.