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Active Contributor

Join Date: Sep 2026
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How Much Engineering is Still Done by Hand These Days?

09/25/2026 12:08 PM

With CAD, simulation and all the software we have now, I’m curious how much time engineers actually spend doing calculations or working things out manually.

Do you guys still do a lot of back-of-the-envelope calculations before going anywhere near the computer?

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#1

Re: How Much Engineering is Still Done by Hand These Days?

09/26/2026 3:57 AM

The best ones do, because all the steps you mention - CAD, simulation - are useful only when a clear concept has already arisen. The best engineers, in other words, are those who do preliminary design.

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#3
In reply to #1

Re: How Much Engineering is Still Done by Hand These Days?

09/26/2026 4:26 PM

But the newbies will most always try to prove that wrong by tying to make one us look like set in our way inefficient old and outdated fogies.....

if you haven't experienced it don't think it doesn't happen.... especially in software and hardware design groups

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#4
In reply to #3

Re: How Much Engineering is Still Done by Hand These Days?

09/26/2026 6:19 PM

Ignorance is...unavoidable. But results count. I see this in aeronautics, where everybody sits on his hands while the Select Few enter massive amounts of data into a computer, only to get back either nonsense or things they already know. They skipped the key step of defining a concept.

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Active Contributor

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#2

Re: How Much Engineering is Still Done by Hand These Days?

09/26/2026 4:39 AM

I fear that far too much engineering is wrongly done by computers. It is too common to see 'rubbish in and rubbish out'. About twenty years ago a new graduate mechanical engineer would not check a hand calculation for me because 'calculations were university'. It worries me a great deal that, for example, doctors and car mechanics are losing skills. To err is human. Really to 'foul' things up requires a computer.

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#5

Re: How Much Engineering is Still Done by Hand These Days?

09/27/2026 9:19 AM

I expect most engineers do a simple initial hand calculation before launching any CAD software. I doubt those engineers will ever document that hand calculation, regardless of the result. When the hand calculation indicates that an approach is infeasible, the originator of the approach is asked how to proceed.

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#6
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Re: How Much Engineering is Still Done by Hand These Days?

09/28/2026 4:07 AM

Redfred is correct, sketches & initial calcs before you do anything on screen. You need a reasonable idea of what you are modelling before you start.

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#7

Re: How Much Engineering is Still Done by Hand These Days?

09/28/2026 5:15 PM

Hand calcs get you that zero-th order solution to ensure that AI tool didn't send you off into Never-Never Land. Maybe even a first order solution if you're good.

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