Previous in Forum: Instrumentation/Calibration   Next in Forum: Pressure Scanners
Close
Close
Close
7 comments
Rate Comments: Nested
Member

Join Date: Dec 2007
Posts: 5

Instrumentation/Calibration

12/26/2007 2:35 AM

I want to calibrate a Dead Weight Tester thoroughly. Kindly let me know the proper method to do so.

Register to Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Guru
United Kingdom - Member - Olde Member!! Engineering Fields - Instrumentation Engineering - New Member

Join Date: Jul 2006
Location: Dunstable, England
Posts: 2821
Good Answers: 45
#1

Re: Instrumentation/Calibration

12/26/2007 8:01 AM

As a dead weight pressure tester is a secondary pressure calibrator, you will first need to find a pressure calibration laboratory that is recognised to international standards.

Then pay for them to calibrate it.

John.

__________________
A little knowledge is a dangerous thing - Googling is far worse!
Register to Reply
Member

Join Date: Dec 2007
Posts: 5
#2
In reply to #1

Re: Instrumentation/Calibration

12/26/2007 8:13 AM

I am a student of Instrument Technology and very anthusiastic to learn the calibration of Dead Weight Tester.Not learning for commercial use.

Register to Reply
Guru
United Kingdom - Member - Olde Member!! Engineering Fields - Instrumentation Engineering - New Member

Join Date: Jul 2006
Location: Dunstable, England
Posts: 2821
Good Answers: 45
#3
In reply to #2

Re: Instrumentation/Calibration

12/26/2007 8:20 AM

Well if its a hypothetical question then the answer would be.

Take your dead weight pressure tester to a temperature controlled environment where there is a primary reference dead weight tester and calibrate it by comparison to that. The primary reference calibrator will need to be calibrated to the relevant international standards to have full traceability.

Noting all the environmental factors such as the local gravity, ambient pressure, humidity and temperature etc...

John.

__________________
A little knowledge is a dangerous thing - Googling is far worse!
Register to Reply
Guru
Safety - ESD - New Member Popular Science - Cosmology - Amateur Astronomer Technical Fields - Technical Writing - Writer India - Member - Regular CR4 participant Engineering Fields - Optical Engineering - New Member

Join Date: Dec 2007
Location: 18 29 N 73 57E
Posts: 1390
Good Answers: 31
#5
In reply to #2

Re: Instrumentation/Calibration

12/27/2007 4:35 AM

If you are student, do not take PRESSURE of DEAD weights.

Register to Reply
Anonymous Poster
#4

Re: Instrumentation/Calibration

12/26/2007 6:34 PM

The previuos answers are true however to elaborate the unit you are calibrating will be a REFERENCE ONLY unit if you are wishing to carry this out on your own, without a certified lab doing the work.

Locate a NATA/NIST certified digital high pressure device, MASTER(calibrated at your atmospheric/sea level location ) and connect to the REFERENCE ONLY unit. Do this in a controlled environment.

Go through all your weights from low to high and back down again. Record the results as AS FOUND with the amospheric condition at the time of test. Repeat this a few times to prove repeatablity.

Now make mathamatical corrections to your weight for the errors found ie:

1000kPa applied pressure(weight disc) = 999kPa correction factor is -1kPA

2000kPa applied pressure (weight disc) = 2002kPA correction factor is +2kPa

Produce a correction chart for your REFERENCE ONLY dead weight for all weights and state the test coniditions these were produced in at the bottom.

You should apply these corrections when ever using this REF ONLY unit, but this unit must now only be used at the stated conditions.

Weight should never be altered to compensate for errors unless done by NATA/NIST certified lab.

Register to Reply Off Topic (Score 5)
Active Contributor

Join Date: Nov 2006
Posts: 13
Good Answers: 1
#6

Re: Instrumentation/Calibration

12/27/2007 11:43 PM

the dead weights are normally in KGf and accordingly can be pre tested /calibrated with certification depending upon the gravity of your place.Now to calibrate the dead weight tester by using these dead weight you can countercheck the results with a pre calibrated Standard/Master pressure gauge from lower value to higher values of dead weights and vice versa.Record all readings and errors observed.Repeat the procedure for 5-6 times.Calculate the avearge deviation/error alongwith repeatibilty and log the same as correction factor for future regular use.

M S Vilkhoo

AGM(Inst)

Siel Chemical Complex(Rajpura):Punjab INDIA

Register to Reply
Guru
Safety - ESD - New Member Popular Science - Cosmology - Amateur Astronomer Technical Fields - Technical Writing - Writer India - Member - Regular CR4 participant Engineering Fields - Optical Engineering - New Member

Join Date: Dec 2007
Location: 18 29 N 73 57E
Posts: 1390
Good Answers: 31
#7
In reply to #6

Re: Instrumentation/Calibration

12/28/2007 12:32 AM

Something I can not agree. Master or other precalibrated gauge doesn't come in picture.

To calibrate really the dead weight pressure guage TESTER,

1. Calibrate the dead weights in comparison to Working standards of weights with certified uncertainty. These working standards need certification from a accredited laboratory, where secondary standards (in turn calibrated wrt national (which in turn calibrated wrt International standard weights)) are maintained.

This comparison with working standars is to be done as many number of times as possible .. may be 30 times. This gives uncertainty of working standards by statistical methods.

2. The area of piston need to be measured using certified micrometer with known uncertainty, number of times. This gives uncertainty of diameter measurement of piston, which gives area of piston.

3. Buoyancy effect needs to be calculated depending up on the location. Effect of atmospheric pressure may also come in picture. Again the uncertainty of barometric pressure.

4. Friction effects need to be calculated.

After calculating all these uncertainties, statistically (Sq. root of sqs added etc), overall uncertainty is to be calculated.

Toooo long a procedure... but must

Register to Reply Score 1 for Good Answer
Register to Reply 7 comments

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Copy to Clipboard

Users who posted comments:

Anonymous Poster (1); Electroman (2); gsuhas (2); msvilkhoo (1); Musheer Mahmood Ahmed (1)

Previous in Forum: Instrumentation/Calibration   Next in Forum: Pressure Scanners

Advertisement