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Guru
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Testing of a Gage

01/30/2008 11:15 AM

We have a new supplier of fuel gages, hour meters, volt meters, and so on for our products, (and outdoor exposed tractor) and during testing the gages failed in that rust appeared and condensation inside the gage. This was just before we were to take delivery of our first shipment for PPAP. Very disappointing.

We now are asking the supplier to identify the root cause and tell us the fix they are going to put in place.

My question is, does anyone know of a standard spec we should be asking them to adhere to? We know about the salt spray test and have asked them to provide 250 hours, they offered 50 hours. Any other spec we can quote that will assure us we don't see condensation in the face of the gages?

Thanks

Laby

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Guru
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#1

Re: Testing of a Gage

01/30/2008 11:28 AM

Yes, there is a standard test for hermeticity of sealed gauges for the military.

You probably wont need the full testing but it basically invovles putting the meters in a bath of warm water for a few hours and then putting them in a cold refrigerator to show up any ingress of moisture on the meter face as condensation...

It shouldn't cost that much extra to perform as a whole batch can be tested in one go... and the operator only has to check that the meter glass is clear of condensation...

John.

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Guru
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#2
In reply to #1

Re: Testing of a Gage

01/30/2008 12:11 PM

John,

Thanks, we will try that test, by the way, can you remember that Mil spec number?

Frank

I didn't know you could vote for your own answer...

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Guru
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#3
In reply to #2

Re: Testing of a Gage

01/30/2008 2:03 PM

I found it:

It's MIL-STD-202G

Thanks

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Guru
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#4
In reply to #3

Re: Testing of a Gage

01/30/2008 2:42 PM

Ahh that's good, I had forgotten the Mil spec number...

I don't think you can vote for your own posts...

John.

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Guru
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#5
In reply to #4

Re: Testing of a Gage

01/30/2008 5:44 PM

People can sneak up and vote with out posting their own comment though... like I've just done...but damn..I've gone and commented now...

Oh I've confused myself now...must go and hide in my secret cat nest for a while...

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#6

Re: Testing of a Gage

12/22/2022 12:00 AM

Yes there are test for these gages testing.

but all test are not possible on each and every instrument as general practice is-----

testing of all gages of its visual , electrical and deflection test. only some or periodic batch sample are tested with humidity, water, heat, vibration,shock etc test.

of course quality and calibration standard are mentioned.

As I am working with some supplier as well as with some user.

One off the auto-cluster test rig manufacturer. India MH Pune

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