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Anonymous Poster

Leakage Voltage in Control Cables

05/08/2006 8:29 AM

Sahoo writes:
Hi Readers,
I'm facing a problem of leakage voltages in control cables running from substation to DCS/PLC panel with a total length of approximately 1KM. Cables sizes are 24C X 2.5 mm2, 61C X 2.5mm2 copper cables of 1.1KV insulation grade. However, my control supply is 230V AC. In spare cores I'm getting 87 to 90 Volt leakage volt. My doubt is it is happening because cable insulation (PVC insulation) is of bad quality (though IR value is OK) or cable length is high. But we have used this type of length in our other plants/units also. Cable has been laid partly in over head cable tray and partly in RCC cable trench in which both power and control cable is running.

Please suggest me some sort of solution and also I shall be happy to hear the root cause of this leakage voltage.

Thanks for patient reading.

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Power-User
United States - Member - New Member Engineering Fields - Electrical Engineering - New Member

Join Date: May 2006
Location: Pittsburgh PA
Posts: 121
#1

Leakage

05/12/2006 2:10 PM

What about SIS

__________________
“There's a sucker born every minute, and I happen to be one of them”
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Anonymous Poster
#2

Re: Leakage Voltage in Control Cables

03/10/2007 8:36 AM

Dear Sir

Kindly let me know the following :

1)Is the armour grounded on both sides or at one side or not at all grounded ?The armour shall be grounded at one side only( either the swgr side or the DCS/PLC side) to eliminate circulating currents (if any).

2)There cld be some sort of induction effect in the spare core due to the flow of current in the live cores.

3)What is the seperation being maintained between the power cables (HV or LV ??) ?Min 300 mm of clear seperation is recommended.

4)The length should not matter because signals are transmitted beyond one km also without any distortion and any such freak phenomenon.

5)Pl check the brand of cables being used in yr earlier plant and the ones being used for the present site.It might be related ( and specific to ) to certain brand of cables.In which case the issue needs to be discussed with the cable manufacturer along with the test reports/inspection reports.Pl let me know the value of IR value u are able to get for these control cables.

6)Finally u are required to scrutinise the switchgear scheme thoroughly ( literally follow the current/signal) ,the involved wiring,aux contactors,their contacts,the control transformer (and its grounding??).The problem should, should surface.

6)If nothing works u may consider grounding the spare cores as well along with the armour.AND then check for any abnormal behaviour.

Request for a feedback.

Regards

Ravipra

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