Previous in Forum: What is critical planes??   Next in Forum: to cover the bolw holes on graphite material
Close
Close
Close
23 comments
Rate Comments: Nested
Active Contributor

Join Date: May 2007
Posts: 15

Efficient gas water heater

02/17/2008 1:08 AM

Hi, Can anyone help me in designing efficient domestic gas water heater 30 gallon capacity.

Thks

Register to Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Guru
Popular Science - Weaponology - New Member United Kingdom - Member - New Member

Join Date: May 2007
Location: Harlow England
Posts: 16512
Good Answers: 670
#1

Re: Efficient gas water heater

02/17/2008 3:54 AM

Gas??? Why not use solar panels...easy to build... cheap...

__________________
health warning: These posts may contain traces of nut.
Register to Reply Off Topic (Score 5)
Guru
Engineering Fields - Electrical Engineering - New Member

Join Date: Oct 2007
Location: Sour Lake, TX 30°08'59.68"N 94°19'42.81"W
Posts: 675
Good Answers: 13
#4
In reply to #1

Re: Efficient gas water heater

02/17/2008 11:20 PM

I am curious about your solar water heating system. I think it is about 100-150 liters each battery, with some black metal wings. I wonder what are the loses during the cold weather. I assume that you store the warmed water and heat it to the 50° or so. Do you have any statistics available? How about maintenence, over the years? How ofen you clean the glass? I pay $15/month for gas (the 40 gallon tank), and although I think I am at some advantage compared with your latitude (pannels are a bit over 45° tilting)I still am not convinced to switch. I am actually looking for photovoltaic but at $8000-$9000 per installed KW is still not a bargain.

__________________
Bridge rule #1: Nobody is as good as he thinks about himself nor as dumb, as his partner thinks...
Register to Reply Off Topic (Score 5)
Guru
Popular Science - Weaponology - New Member United Kingdom - Member - New Member

Join Date: May 2007
Location: Harlow England
Posts: 16512
Good Answers: 670
#10
In reply to #4

Re: Efficient gas water heater

02/18/2008 4:24 AM

The most cost effective way to get solar energy is to heat water.

The panels are about 1m squ each, the water is pumped (using standard CH pump) through an indirect cylinder (eg the water flows through a coil inside the cylinder full of water to heat that water which is then drawn off for domestic use).

Last year (first year of use, when it was sunny the water got upto about 65C and the ags boiler didn't need to come on at all. On dull wet days (thet was June and July!) the gas heating kicked in and topped up the heat.

I drain the panels in winter as they don't have antifreeze in, due to cost...this is because the water is in the same system a the central heating radiatiors so there is a lot of it.
I have a couple of check valves placed so that the gas heated water panels can't get to the solar panels ao vice versa.

The whole setup cost very little in cash, about £200 as I used a lot of scrap materials but a fair bit of time.

In the sumer I set the control for the gas heated hot water slightly lower, so that it only cuts in when the tank isn't heating heated by the solar panels.

Consider my Latitude/climate compared with yours. (I'm just north of Londo UK).
It works for me....
Using photo electric is complete madness unless it's electricity you need.
Del

__________________
health warning: These posts may contain traces of nut.
Register to Reply Off Topic (Score 5)
Guru
Popular Science - Weaponology - New Member United Kingdom - Member - New Member

Join Date: May 2007
Location: Harlow England
Posts: 16512
Good Answers: 670
#11
In reply to #4

Re: Efficient gas water heater

02/18/2008 4:29 AM

PS. Maintenance last year, Drain down in November 15minutes . I will refill in March/April, another 15 mins.
The glass doesn't need cleaning, but if I was up there cleaning gutters I might give 'em a wipe.

The mounting angle is base on the angle of the sun at the equinox, but it's not critical, (I want max heat spring and autumn, there is plenty to spare in summer). The water is up to full temperature by about 10:30 am on a summer's day, an si still warm enough next morning for showers.

There is tons of stuff on the web about this topic if you are interested.

Del

__________________
health warning: These posts may contain traces of nut.
Register to Reply Off Topic (Score 5)
Guru
Popular Science - Weaponology - New Member United Kingdom - Member - New Member

Join Date: May 2007
Location: Harlow England
Posts: 16512
Good Answers: 670
#12
In reply to #4

Re: Efficient gas water heater

02/18/2008 5:20 AM

A picture is worth 1000 words ..so here's a pic of my system

Del

__________________
health warning: These posts may contain traces of nut.
Register to Reply Off Topic (Score 5)
Guru
Engineering Fields - Electrical Engineering - New Member

Join Date: Oct 2007
Location: Sour Lake, TX 30°08'59.68"N 94°19'42.81"W
Posts: 675
Good Answers: 13
#14
In reply to #12

Re: Efficient gas water heater

02/18/2008 9:18 AM

Thank you for the answer, you are a prince!

Your answer in a trilogy makes me think that you are going to charge me for it.

Now, about that madness for photovoltaic. I am paying, presently, $0.187/KWh (taxes and fuel surcharges included).With an average of 1,000KWh/month in Nov-March and 2,000KWh for the rest. With the (un)certainty that the price of oil goes UP, a boy starts to think about the future. Those panels are for a life span of 10 - 15 years. I think that the inverter price is bellow $2,000, so it seams that for a 4KW installed power, 10 years, at the current prices, could be a break-even time.

My only worry is if there are enough electrons in those photocells for such a long time

__________________
Bridge rule #1: Nobody is as good as he thinks about himself nor as dumb, as his partner thinks...
Register to Reply Off Topic (Score 5)
Guru
Popular Science - Weaponology - New Member United Kingdom - Member - New Member

Join Date: May 2007
Location: Harlow England
Posts: 16512
Good Answers: 670
#16
In reply to #14

Re: Efficient gas water heater

02/18/2008 9:46 AM

Cheers,
If you run out of electrons you can collect more by wearing rubber soled shoes and stroking a cat

__________________
health warning: These posts may contain traces of nut.
Register to Reply Off Topic (Score 5)
Guru
Engineering Fields - Electrical Engineering - New Member

Join Date: Oct 2007
Location: Sour Lake, TX 30°08'59.68"N 94°19'42.81"W
Posts: 675
Good Answers: 13
#17
In reply to #16

Re: Efficient gas water heater

02/18/2008 10:10 AM

My experience with touching cats (anyway, the feline creature that I was dating) is not very pleasant. I do not remember where my hands were, but to get slapped for THAT?

__________________
Bridge rule #1: Nobody is as good as he thinks about himself nor as dumb, as his partner thinks...
Register to Reply Off Topic (Score 5)
Guru

Join Date: Dec 2006
Location: Hop around Toronto, New York & Karachi
Posts: 1876
Good Answers: 19
#23
In reply to #12

Re: Efficient gas water heater

02/28/2008 7:05 AM

Atta Del great going. u've 'purred' the topic.

__________________
I not only use all the brains that I have, but all that I can borrow. Woodrow Wilson
Register to Reply Off Topic (Score 5)
Guru

Join Date: May 2006
Location: Placerville, CA (38° 45N, 120° 47'W)
Posts: 6215
Good Answers: 248
#2

Re: Efficient gas water heater

02/17/2008 10:54 PM

You say 30 gallon, which implies storage. The only way storage is efficient is when the energy source is free or very inexpensive, as indicated by Del...

Any time you are storing anything hot, you are losing energy to the surroundings. You can reduce the losses to a minimum by excellent insulation, but a better way is to wait until the heat is needed, then heat very quickly. I presume that the makers of what I know as 'flash' water heaters have gotten the efficiencies pretty close to the peak. I doubt seriously if an individual or even a small company can do much to improve them - they have been around for a long time. I had one in South America well over 40 years ago, and I suspect that they had been available at least in Europe for at least 10 years before that...

__________________
Teaching is a great experience, but there is no better teacher than experience.
Register to Reply
Power-User
Hobbies - Fishing - New Member

Join Date: Feb 2007
Location: Suva Fiji Islands
Posts: 229
Good Answers: 3
#3

Re: Efficient gas water heater

02/17/2008 10:55 PM

Go to any good plumbers supply store and buy one Trying to build one yourself is NOT a good idea it would be very easy to burn you home down or blow yourself up. Rinnai Rheem or any of the other good brands are very efficient and safe. These companiesw have spent millions on R+D its silly to blow yourself trying to reinvent the wheel.

__________________
"Multa ferunt anni venientes commoda secum, Multa recedente adimiunt". (The years as they come bring many agreeable things with them; As they go they take many away).
Register to Reply
Anonymous Poster
#5

Re: Efficient gas water heater

02/17/2008 11:26 PM

Design a water heater? Again? Why?

Register to Reply
Commentator

Join Date: May 2007
Posts: 88
#6

Re: Efficient gas water heater

02/17/2008 11:28 PM

Now that we know and see the effects of global warming -do to fuels burning- It has non sence to keep using a gas water heater, neither to desing a new one any more.

You better design a solar water heater -to help nature to restore its temperature-.

No more fuel burning please.

Register to Reply
Guru

Join Date: May 2007
Location: Geelong, Australia
Posts: 1084
Good Answers: 54
#7

Re: Efficient gas water heater

02/17/2008 11:50 PM

I'd have to agree with the other posters. Buy one from an existing water heater company it'll be cheaper, more efficient and safer.

Contrary it what many think, market forces usually compel the larger manufacturers to produce an efficient, high quality product. ffeJ

__________________
If there's something you don't understand...Then a wizard did it. As heard on "The Simpsons".
Register to Reply
Power-User

Join Date: Jun 2006
Posts: 306
Good Answers: 15
#8

Re: Efficient gas water heater

02/18/2008 1:37 AM

All the the above comments are duty cycle dependent and usually not correct in many cases.

The DOE evaluation of "electric" water heaters that heat on the spot and do not store any hot water actually take MORE energy and co2 (from a coal power plant) than do typical water heaters, depending on duty cycle and size. Read the side by side comparisons...you will be amazed. Then realize that heat from electricity takes around 2-2.4 times as much fuel burn (co2) for a given heat addition. (A gas driven heater does not, however).

A heater that has no insulation will heat a finite quantity of water and then when it is done, it will release all that energy. If you want a short blast of hot water to wash your hands, make a hot drink (180 F) every 10-15 minutes the water will cycle all the way down without the insulation.

The dirty little secret is that to heat water at 55F (ground temp) to 105 (50F) to take a shower at 2.5 gallons/minute (standard low flow shower head), you need around 18.75 KW (gpm x del T x .15...or 2.5x50x.15=18.75), which is a LOT of power.(!)

Can you imagine what the grid would do if every household took a shower all at the same time (6:30 am say)? At 240 volts that is 78 amps. Long and short of it is, the market for electric instant water heater at the Home Depot and Lowes is dead. Why?

Because it takes a lot to heat water. Most real people like 5 GPM showers, so you can double the 78 amps to around 150 amps or so, but what if Mom and Dad, kids are all taking a shower? Woops! Most house electric boxes are 100 or 200 amps. The lights will flicker when the elements come on and off for Dad, and you will fry the bank for 2-3 showers.

Remember, all electricity is only 30% efficient from the grid.

Electric water heaters that heat on instantly do however have a place in a system, but not as they are now marketed and designed.

How do I know? I am going into the business...with a new way to do it that the "big boys" have not seen as yet...

There is a place for a 30 gallon tank, but not how it has been done.

Actually, all water needs to be over 131F to avoid certain bacteria. Such high temperatures will hurt children.

As for directly answering your question, to make an efficient water heater you need to have the air out the stack be near as possible to ambient (70F) as possible. Hint: you need at least three tanks thermally isolated in reverse to the incoming flow.

Register to Reply Score 1 for Good Answer
Active Contributor

Join Date: Sep 2006
Posts: 10
#9
In reply to #8

Re: Efficient gas water heater

02/18/2008 2:23 AM

I like your ideas are you talking of near perfect waste heat recovery from boiler flue gasses?

Register to Reply
Power-User

Join Date: Jun 2006
Posts: 306
Good Answers: 15
#19
In reply to #9

Re: Efficient gas water heater

02/19/2008 4:25 PM

Will,

Yes, recovery from flue gasses and from roof heat, and mostly from a systems point of view. I am coming from a systems point of view with a motor I am developing that will integrate the pieces.

Register to Reply
Guru

Join Date: Feb 2008
Posts: 638
Good Answers: 45
#18
In reply to #8

Re: Efficient gas water heater

02/19/2008 8:57 AM

My curiosity is escalated at the statement "all electricity is only 30% efficient from the grid". I do not doubt this is true. I am simply curious what the basis is for this statistic.

As for designing efficient hot water heaters, I advocate insulate, insulate, insulate. A little trick to consider is to turn off your water heater when you are away for several days (vacation, etc). To this end, and to give you an idea of how efficient water heater insulation already is, I have noticed that the burner does not turn on (after switching my gas water heater on) returning from a summer vacation. I suspect that only the pilot lights maintains enough heat to keep it at the thermostats temperature.

T

__________________
This moment is as it should be.
Register to Reply
Guru

Join Date: May 2006
Location: Placerville, CA (38° 45N, 120° 47'W)
Posts: 6215
Good Answers: 248
#21
In reply to #18

Re: Efficient gas water heater

02/20/2008 2:38 PM

Since seaplaneguy hansn't responded - Commercial powerplants that burn a fuel to generate electricity convert only about a third of the heat energy of the fuel consumed into electric energy, the other 2/3 going up the stack or through the cooling system into the air and/or water. The electric energy then has to be carried over the distribution system to reach your home, and of course energy is lost to heat in the process, leaving less than a third actually reaching your home.

Generating the electricity locally can eliminate most of the distribution losses, but unfortunately smaller generators are generally less efficient, so nothing is gained...

So if heat is required, it should be created by burning a fuel as close as possible to the point where the heat is needed. Whenever possible electricity should be used only to produce light and motion, not heat. Of course electricity is incredibly clean and convenient at the point of use - I'd really hate to give up my microwave oven!

Dick

__________________
Teaching is a great experience, but there is no better teacher than experience.
Register to Reply
Power-User

Join Date: Jun 2006
Posts: 306
Good Answers: 15
#22
In reply to #21

Re: Efficient gas water heater

02/20/2008 3:01 PM

dk,

I think you can just google DOE and grid efficiency and firgures of 1/3 efficient on average are typical and, like you say, lines loose some, ending up with about 30-32%. GE has some new turbines with multicycles that can get 60%, so many of the older steam/coal generators are less than 1/3 on average, one would reason.

If you can get to 60%, like what GE does and what I am working on, then you have an electricity 2/3, waste 1/3 ratio where the waste can be used for process (dishes, showers, etc) water heating and 2/3 goes to electric. At that point central power generation is like a mainframe computer...

Register to Reply
Power-User

Join Date: Jun 2007
Posts: 183
Good Answers: 3
#13

Re: Efficient gas water heater

02/18/2008 8:46 AM

Go to "Lowes" buy a new low energy water heater and a water heater insulating blanket. Then insulate the hot water pipes.

Register to Reply
Anonymous Poster
#15

Re: Efficient gas water heater

02/18/2008 9:41 AM

COPY AN AO SMITH CYCLONE 93% EFFICENCY

Register to Reply
Anonymous Poster
#20
In reply to #15

Re: Efficient gas water heater

02/20/2008 1:57 PM
American Polaris® High-Efficiency Residential Gas
50 Gallon Residential Gas

Warranty
1-Year Parts 10-Year Tank

The ultimate high-efficiency water heater offering 95+% thermal efficiency, ultra long-life stainless steel tank and capacity to provide both space heating and hot water for homes.
Register to Reply
Register to Reply 23 comments

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Copy to Clipboard

Users who posted comments:

Anonymous Poster (3); CHEMA (1); coconutpete (1); dkwarner (2); ducon (1); ffej (1); indel (3); jrpeck (1); seaplaneguy (3); szwasta (1); user-deleted-1105 (5); WILLASSOCIATES (1)

Previous in Forum: What is critical planes??   Next in Forum: to cover the bolw holes on graphite material

Advertisement