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Concrete Garage Slab Needs to be Replaced

05/16/2006 9:29 AM

I bought my house a year ago knowing that the concrete slab on which the garage sits had some structural issues that would require attention within 5 years. The slab, which is about 50 years old is eroding away in spots. The erosion has been gradual, and includes sunken spots within the structure and places where the foundation has cracked and broken away on the outside of the building. The garage itself is solid oak and built for two+ cars with half a story above, in which I can stand. As far as I can tell, the building is in pretty good shape and has not suffered any major structural damage, although one of the side walls was bowing slightly when I bought the place. I put in two truss lines and added a 2x4 on the back wall, which has gotten the building almost back to square. I would like to save the structure while getting the slab replaced. Has anyone engaged in a similar process? Is it more expensive to jack up the building and pour concrete, then settle it back; then it would be to demolish the garage, cart away the waste, repour the slab and build a new garage? Either way, what kind of costs am I in for (I live in upstate NY)?

Thanks,
- Chris

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Participant

Join Date: Dec 2005
Posts: 1
#1

slab & jacking up garage

05/16/2006 11:08 PM

I have leveled many houses in the houston area where we have a large subsidence problem. I see no problem with raising your garage and pouring a new slab. You might consider some kind of piers at about 6 foot on center. These should extend below the frost line. why can't you level the building, add new plates of pressure treated lumber under the existing walls and pour concrete and let the pressure treated lumber sink or sit in a 1/2" or more of concrete. I think you have many options before you demolish the structure. good luck john

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Join Date: Sep 2005
Posts: 4
#2

Garage slab

05/16/2006 11:14 PM

Depending on the severity of the deterioration of the slab, if it can be salvaged by repairing it, that's your most economical solution. Simply remove the spalled areas to sound concrete, apply a 2-componant epoxy bonding compound to the areas to be filled and then pour fresh 3,000 psi concrete. Make sure the concrete is air-entrained to increase durability. If there are areas under the building, temporary support may be needed to replace those portions of the slab.

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Charlie
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Join Date: Nov 2005
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#3

Garage Floor

05/17/2006 4:19 AM

Your description of the concrete failures indicates that they are occuring only in certain locations (at this time). In otherwords, the failure is not widespread. Widespread failure would indicate conditions more serious than "old concrete". In my opinion, based on the height of the walls and the existing bracing , the walls should act as a beam of significant depth to bridge small locations where the foundation is temporarily removed. As a safety factor, you should temporarily attach a 2x12 to the 2x4 that bears on the floor slab. This temporary bracing should bridge a failed area (assuming the area to be replaced is relatively small). Then, you could remove the failed concrete and replace with new. Finally, remove the 2x12. Move on to the next area. I would caution you to only work on one area at a time. This method is probably a little more time consuming than jacking the building up, but much less expensive.

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