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Active Contributor

Join Date: Jan 2006
Posts: 15

Effects of Burn Marks Due to Grinding

06/10/2006 12:33 PM

Currently I operate a Gap Face Grinding (special process with speical abrasive)process, basically for a piston rings used in automobiles, with a stock removal of 0.2mm/Pass. On some occasions I go up to 0.4mm/pass due to which I see burn marks in the component. Can anyone tell me what are the adverse effect of this problem on the component (assuming the component is visually acceptable)?

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Guru

Join Date: Apr 2006
Location: Cincinnati, Ohio, USA
Posts: 662
Good Answers: 49
#1

burn marks from deep grinding

06/11/2006 2:10 AM

The biggest problem is that the "burnt" areas have been locally hardened and will not respond to thermal and mechanical stresses in the same manner as the "clean" areas. This may not be a problem but I do not know how your products are being used. Suggest that you add coolant flow during grinding to keep part temperatures relatively even (it will also help control "dust" and metal metal filings (which can be removed with a magnetic plug in the drain pan or the return piping).

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Member

Join Date: Jan 2006
Posts: 5
#2
In reply to #1

Re:burn marks from deep grinding

06/25/2006 11:44 PM

I agree with previous comments, but one more thought. Depending upon the severity of the "burn" it could cause a localized stress riser resulting in a broken ring when installing. It's best to add coolant and not push the grinding operation beyond the thermal limits of the metal being ground. An old German engineer I once worked with had a saying, "Frist there is tight, and then there is broke".

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