Previous in Forum: what are IC Classification or Application in PCB Assembly   Next in Forum: Decarb
Close
Close
Close
3 comments
Rate Comments: Nested
Associate

Join Date: May 2006
Location: Roseville (Detroit area), Michigan
Posts: 49

die cutting aluminum blanks

03/26/2008 8:36 AM

I have a job that I need to die cut aluminum blanks to save on laser cost. The maximum tonnage I have in a mechanical press is 130 tons. I need to know if I can run it in my 130 ton mechanical or if I will need to run it in one of our high tonnage hydraulic presses, the low volume makes the press speed not a big factor but I would definitely prefer to use the mechanical for this job.

I have a formula we use for figuring tonnage for mild steel that seems to be quite accurate:

perimeter / 3 * metal thickness (in inches) * 80 for mild steel and * 100 for SS or HSLA

I need to know what the formula is for figuring tonnage with .125" 6061-O temper aluminum with a perimeter of 61 inches.

Does anyone have an accurate formula they could share?

I would also like to find equations for other aluminum tempers as well as all tempers of brass and copper, for future reference.

Any help would be greatly appreciated.

__________________
A man is only be as happy as he makes up his mind to be.
Register to Reply
Pathfinder Tags: die cutting aluminum
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.
Anonymous Poster
#1

Re: die cutting aluminum blanks

03/29/2008 11:03 AM

Hi,

I m from India, Mumbai. Myself i m Press Tool Design Engineer from last 8 years.

The formulae for calculating cutting load for metal are

Force = Pressure( Shear Stress) X Cutting area.

Presently I m at home so I can't make out the shear stress value of 6061-O temper aluminum because that data i had it at the office. But u can get it from net or u may already be having. Naturally that load will be less than compare to M.S.

If u had any query u can write to me on my email id - pradip_solanki80@yahoo.com.

I also like to share our engineering knowledge with u.

so, keep in touch.

Pradip

911-09324251980

(India- Mumbai(Bombay))

Register to Reply
Guru

Join Date: Feb 2008
Location: Van Nuys, CA
Posts: 563
Good Answers: 33
#2

Re: die cutting aluminum blanks

03/29/2008 3:03 PM

Blanking load formula: P = LTS

Where:
P = Pressure (thousands of pounds)
L = Peripheral length of blank (inches)
T = Material thickness (inches)
S = Shear strength of material (pounds per square inch)

6061-O Shear Strength = 75.8 MPa, or 11000 psi

Therefore... 61 x 0.125 x 11000 = 83875 pounds


More info on blanking...

Blanking
http://www.thefabricator.com/PressTechnology/PressTechnology_Article.cfm?ID=1165

Tonnage Calculation
http://www.elrae.com/engineering_tools_tonnage_calculation.asp

Register to Reply
Power-User

Join Date: Dec 2007
Location: Franklin, NC
Posts: 111
Good Answers: 5
#3

Re: die cutting aluminum blanks

03/29/2008 5:30 PM

Putting shear on the die sections significantly decreases tonnage but will increase burrs due to the blank not breaking out. It will also increase wear on the punch to some degree. If this would not be a problem you can add shear to the die section in the amount of the metal thickness.

__________________
Peace be upon you.
Register to Reply
Register to Reply 3 comments
Copy to Clipboard

Users who posted comments:

Anonymous Poster (1); pantaz (1); Skelley (1)

Previous in Forum: what are IC Classification or Application in PCB Assembly   Next in Forum: Decarb

Advertisement