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Anonymous Poster

Metal Cutting

04/01/2008 7:58 AM

I am searching for fastest cutting machines for aluminum.

cutting suction is about 2" long, 1/2" width, 12 nos. equally spaced on 450 mm dia. it is risers of aliminum gravity die cast componant.

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#1

Re: Metal Cutting

04/01/2008 8:36 AM

Not knowing specifically what the part is, the first guess is too many risers, making it difficult to remove them. Remove then with a hand saw to start until there is enough clearance to use a metal cutting band saw. Do not attempt to cut them flush, remove final part of riser on a belt sander.

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#2

Re: Metal Cutting

04/01/2008 11:05 AM

several questions, is the casting round? what kind of quantity do you need to make? If it is high volume and round it might be worth the expense of a lathe. Typically cast aluminum has silicon in it and will be abraisive to your tooling. But, more info is needed to help.

Scooter

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#3
In reply to #2

Re: Metal Cutting

04/01/2008 11:21 AM

I get the feeling this is a one-off, and there does seem to be too many risers for the size of the casting. It has been a few years since college and the casting professors rants though. I was never a big fan of turning castings, cast faults can make them unstable when turning.

Maybe a cold saw would be in order here.

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#4

Re: Metal Cutting

04/01/2008 12:56 PM

Hydraulic bolt cutter with the jaws adapted to do a close crop in aluminium!

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#5

Re: Metal Cutting

04/04/2008 1:04 AM

Water jet.

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#6

Re: Metal Cutting

04/10/2008 1:05 AM

pneumatic chisel then follow with belt or disc sander...

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