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Pump capacity

04/05/2008 6:17 AM

Can any one suggect the appropriate type of pump for pumping water to 20KG pressure and volume about 250 cubic meters per hour and the motor horse power for the selected pump?

Regards

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Guru
Engineering Fields - Piping Design Engineering - New Member Egypt - Member - Member since 02/18/2007

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#1

Re: Pump capacity

04/06/2008 4:17 AM

What about centrifugal pump, and the Pump Power Calculation is as follows:

Hydraulic horsepower = (GPM)(H)(S.G.) /3960 = (GPM)(p)/ 1714

where, S.G. = Specific gravity of the pumped liquid, (S.G of water = 1)

H = Total head in feet of the pumped liquid, and

p = Pressure drop in PSI.

The mechanical efficiency, e, of a pump is defined a s the hydraulic horsepower (power transferred to the pumped liquid) divided by the brake horsepower (power applied to the driving shaft of the pump).

If the pump is driven by an electric motor which has a mechanical efficiency, em, the electricity demand is:

Kilowatt (KW) = (GPM)(H)(S.G.) /(5310 e em) = (GPM)(p)/(2299 e em)

Often, estimates of brake horsepower, electricity demand, etc., must be made without proper knowledge of the efficiencies. To obtain estimates, the mechanical efficiency of a centrifugal pump may be assumed to be 60%, and that of an electric motor 80%.

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Anonymous Poster
#4
In reply to #1

Re: Pump capacity

04/07/2008 10:15 AM

I would refine your answer by trying to simplify the affinity law you suggested. The actual formula is as follows:

BHP (break horsepower) = (Flow in GPM x Head in feet)/(3960)(hydraulic efficiency)

In the questioner's "problem" the 250cuM/hr relates to 1100 GPM and the 20KG/sq cm would relate to 656 feet of head. Using the above formula, the "ideal" BHP would be (1100 x 656)/3960 = 182.2 BHP without regard for the pump hydraulic efficiency. The 656 feet of head is rather high and can probably only be accomplished using a multi-stage pump, more commonly called a "turbine" pump. I am looking at one such pump that offers 1100 GPM @ 172 feet of head per stage or "bowl". The hydraulic efficiency of that particular pump bowl is about 72%. The required head of 656 feet would require four such bowls to accomplish. Therefore, the head available with the pump I have described would be 172 x 4 = 688 feet. Going back tho the formula above, we can now input the hydraulic efficiency of 72% found on the manufacturer's published curve, and find that the actual BHP at the design conditions would be 182.2/.72 = 253 BHP. The motor efficiency would probably be closer to 90%, and if a premium efficiency motor is used, it could be 95%. Using 90% motor efficiency, the "wire-to-water" efficiency would be 281 BHP. In summary, using a turbine pump with 4 stages and a 300 HP motor, the problem can be solved.

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#5
In reply to #1

Re: Pump capacity

04/07/2008 10:41 AM

I apologize if it looked like I was hiding behind the Guest moniker. I forgot to sign in. Here, again, is my response:

I would refine your answer by trying to simplify the affinity law you suggested. The actual formula is as follows:

BHP (break horsepower) = (Flow in GPM x Head in feet)/(3960)(hydraulic efficiency)

In the questioner's "problem" the 250cuM/hr relates to 1100 GPM and the 20KG/sq cm would relate to 656 feet of head. Using the above formula, the "ideal" BHP would be (1100 x 656)/3960 = 182.2 BHP without regard for the pump hydraulic efficiency. The 656 feet of head is rather high and can probably only be accomplished using a multi-stage pump, more commonly called a "turbine" pump. I am looking at one such pump that offers 1100 GPM @ 172 feet of head per stage or "bowl". The hydraulic efficiency of that particular pump bowl is about 72%. The required head of 656 feet would require four such bowls to accomplish. Therefore, the head available with the pump I have described would be 172 x 4 = 688 feet. Going back tho the formula above, we can now input the hydraulic efficiency of 72% found on the manufacturer's published curve, and find that the actual BHP at the design conditions would be 182.2/.72 = 253 BHP. The motor efficiency would probably be closer to 90%, and if a premium efficiency motor is used, it could be 95%. Using 90% motor efficiency, the "wire-to-water" efficiency would be 281 BHP. In summary, using a turbine pump with 4 stages and a 300 HP motor, the problem can be solved.

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Anonymous Poster
#6
In reply to #1

Re: Pump capacity

12/03/2008 6:42 AM

Could you please explain what is that 3960?

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Guru
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#2

Re: Pump capacity

04/06/2008 10:05 AM

Assuming you mean 20 Kg/cm2 -- that will be a Whacking Big Gear Pump/ MultiPiston Pump.

Ask Pipeline Oil Pump makers if they will offer with Stainless Steel Liners/rings for Water.

What pH?

Salty?

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Associate

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#3

Re: Pump capacity

04/07/2008 9:22 AM

Dear Mr. Ajithkumard,

I will assume that you mean a pressure of 20 KG/square cm which is approx. equals to 20 bars.Also i will assume that the water temperature is the room temperature.

A multi-stage high pressure centrifugal pump is the appropriate type.

To calculate the motor power for such a pump you can use the following equation:

Power=fluid density*discharge*head/367*efficiency.

NB:the discharge is in cubic meters per hour, the head is in meters water,the density is in kg/cubic dm and the power is in KW.

Dependig upon the overall efficiency of the unit(pupm+motor) you can calculate the requested power.

If we assume efficiency=0.75,then motor power will be 181 KW

Sayed Sarhan

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