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International standarts for Sandblasting (dry) application

04/07/2008 11:24 AM

Is there any international standarts-procedures (i.e, SAE-AMS...) to apply dry sandblasting? We have fittings from 4340 steel (AMS 6414) heat treated to have a strength 280 ksi. We try to find best finish on them. We are planning to apply sandblasting + primer + paint but we need an international standart to apply sandblasting since we are not allowed to use the procedures private to some well known companies.

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Anonymous Poster
#1

Re: International standarts for Sandblasting (dry) application

04/07/2008 11:20 PM

I would suggest you try the ISO web site or the CENLEC website. Both of these organisations harmonise their standards.

A good standards web site for purchase is Global Documents.

Good luck.

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#2

Re: International standarts for Sandblasting (dry) application

04/07/2008 11:30 PM

Look at NACE or SSPC for blasting / coating standards.

generally used standards (in Marine industry) are

SA 1 - a sweep blast

SA 2 a rough blast.

SA 2.5 Near white metal finish

SA 3 - White metal

for a good quality coating, you need to go with SA 2.5 Minimum, or SA 3 preferably

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Guru
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#3

Re: International standarts for Sandblasting (dry) application

04/08/2008 4:24 AM

The following data is extracted from SSPC standard.

Quote

SSPC STEEL STRUCTURES PAINTING COUNCIL

Guide To Visual Standard No. I, Guide To Pictorial Surface Preparation Standards For Painting Steel Surfaces

Rust grades

A Steel surface covered completely with adherent mill scale and with little if any rust.

B Steel surface which has begun to rust and from which the mill scale has begun to flake.

C Steel surface on which the mill scale has rusted away or from which it can be scraped, but with little pitting visible to the naked eye.

D Steel surface on which the mill scale has rusted away and on which considerable pitting is visible to the naked eye.

Preparation grades. Scraping and wire-brushing

It is assumed that prior to treatment the steel surface has been cleaned of dirt and grease, and that the heavier layers of rust hale been removed by chipping.

St 2 Thorough scraping and wire-brushing - machine brushing - grinding - etc. The treatment shall remove loose mill scale, rust and foreign matter. Finally, the surface is cleaned with a vacuum cleaner. clean dry compressed air or a clean brush. It should then have a faint metallic sheen. The appearance shall correspond to the prints designated St 2.

St 3 Very thorough scraping and wire-brushing - machine brushing - grinding - etc. Surface preparation as for St 2. but much more thoroughly. After removal of dust. the surface shall have a pronounced metallic sheen and correspond to the prints designated St 3.

Preparation grades. Blast cleaning

It is assumed that prior to treatment the &.eel surface has been cleaned of dirt and grease, and that the heavier layers of rust have been removed by chipping.

Sa 1 Light blast cleaning. Loose mill scale. rust and foreign matter shall be removed. The appearance shall correspond to the prints designated Sa 1.

Sa 2 Thorough blast cleaning. Almost all mill scale. rust and foreign matter shall be removed. Finally, the surface is cleaned with a vacuum cleaner, clean dry compressed air or a clean brush. It shall then be grayish in colour and correspond in appearance to the prints designated Sa 2.

Sa 2 1/2, Very through blast cleaning. Mill scale. rust and foreign matter shall be removed to the extent that the only traces remaining are slight stains in the form of spots or stripes. Finally, the surface is cleaned n vacuum cleaner, clean dry compressed air or a clean brush. It shall then correspond in appearance to the prints designated Sa 2 1/2.

Sa 3 Blast cleaning to pure metal. Mill scale, rust and foreign matter shall be removed completely. Finally, the surface is cleaned with a vacuum, clean dry compressed air or a clean brush. It shall then hale a uniform metallic colour and correspond in appearance to the prints designated Sa 3.

Unquote

I recommend to use Sa 2 1/2 or Sa 3, using grit blasting not sand blasting. Nowadays, it is prohibited to use sand in blastng, since it is contained a silica which cause cancer. A grit blast is recommended.

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#5
In reply to #3

Re: International standarts for Sandblasting (dry) application

04/08/2008 6:30 AM

Sand blasting process is banned in most of the countries due to health hazards caused by the fine powder of silca. The Silica dust, when inhaled gets deposited in the lungs which results in a condition known as Silicosis leading to lung failure.

For this reason, only shot blasting or grit blasting is used .

Thanks to Mr.Galala for providing such a wonderful answer.

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#4

Re: International standarts for Sandblasting (dry) application

04/08/2008 5:23 AM

Good morning (here)

I think the question is rather on procedures than aspect. If it isn't so pls forgive me.

The most commonly applied standards are that already commented SSPC.

But which has been perfectly stated by Abdel is regarding appearance of surfaces prior or after treatment.

Regarding procedures on how to achieve this, you should take a look to the following standards:

  • SSPC-SP 5 "White metal blast cleaning"
  • SSPC-SP 6 "Commercial blast cleaning"
  • SSPC-SP 7 "Brush-off blast cleaning"
  • SSPC-SP 10 "Near white blast cleaning"

All those standards deal with "dry blasting" (even it allows wet blasting too) and directed you to SSPC-SP COM which is a guide in which you can get information about abrasive selection, etc.

Of course, all dry blasting operations must be performed according to safety and health appropriate measures (use of breathing filters...) because prolonged inhalation of silica, alumina or silicon carbide dust can cause silicosis (also called "miners disease") by obstructing lungs paths.

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#6
In reply to #4

Re: International standarts for Sandblasting (dry) application

04/08/2008 8:21 AM

Dear Kwetz,

Through my post #3, only I liked to tell tae14m that there is a such standard called SSPC which cover that aspect, and through that standard he can find all the required information.

From SSPC standard, you can find a lot of data related to Scope, Description, Procedures, Inspection, and Tables like the following:

3. Procedures

3.1 Select the photograph(s) of unprepared surfaces (A. B. C. or D) that most closely represent(s) the appearance of the steel to be cleaned. NOTE: Occasionally the material to be cleaned will contain more than one of the initial surface conditions.

3.2 Determine the method of surface preparation that is specified (e.g hand tool cleaning – SSPC-SP 2 white metal blast cleaning – SSPC.SP 5 etc. ).

3.3 Use Table 1 to determine which photograph depicts the finished surface. For example if the initial surface condition is rusted (C) and commercial blast cleaning- SSPC-SP 6 is specified, use photograph C Sa 2.

3.4 Compare the prepared surface with the photograph selected in Section 3.3 to evaluate the cleaning. NOTE: Steel surfaces will show variances in color shading etc., both before and after cleaning. Therefore the photographs can be used only as a guide and one car not expect an exact correlation when comparing a photograph to the surface

Also, from Table 1 of the same standard, you can find all the required such as :

● Initial Surface Condition (Sa 0 & St 0)

SSPC-SP 2 (St 2) Manual Cleaning:Thorough Hand Tool Cleaning

SSPC-SP 3 (St 3) Manual Cleaning: Very Thorough Power Tool Cleaning

SSPC-SP 7 (Sa 1) Blast Cleaning: Light Brush-Off Blast Cleaning

SSPC-SP 6 (Sa 2) Blast Cleaning: Thorough Commercial Blast Cleaning

SSPC-SP 10 (Sa 2.1/2) Blast Cleaning: Very Thorough Near-White Blast Cleaning SSPC-SP 10

SSPC-SP 5 (Sa 3) Blast Cleaning: Extremely Thorough (3) White Metal Blast Cleaning

(3) The photographs (1978 through 1982 printing) illustrating "A Sa 3," "B Sa 3," and "C Sa 3" do not adequately illustrate the surface texture of typically blast-cleaned steel.

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#7
In reply to #6

Re: International standarts for Sandblasting (dry) application

04/08/2008 8:58 AM

Dear Abdel Halim Galala,

As usually you're right. I just wanted to give a little more info related to the content and scope that I thought could be of interest to tae14m.

We've used this standard as reference in our technical specifications for equipment purchasing from many years ago.

Best regards

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#9
In reply to #7

Re: International standarts for Sandblasting (dry) application

04/08/2008 1:46 PM

Yes Kwetz, Thank you very much.

We've used the standard: SSPC STEEL STRUCTURES PAINTING COUNCIL "Guide To Visual Standard No. 1" (Guide To Pictorial Surface Preparation Standards For Painting Steel Surfaces) as a reference since 1982 in our projects in Oil & Gas for surface preparation and marine painting of piping, structural steel works, and equipment (fully designed & fabricated by ourselves).

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#8

Re: International standarts for Sandblasting (dry) application

04/08/2008 10:26 AM

The key word here is Fittings. We use vibratory cleaning and polishing techniques and have been able to add surface profiling to the part for painting and other surface treatments. This works great! Much easer than blasting, less problems and very easy to control. This is where we wound up after a year chasing blasting.

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#10
In reply to #8

Re: International standarts for Sandblasting (dry) application

04/09/2008 1:11 AM

Thanks a lot for all replies to my message. They are all very useful for me.

NiCrMoNoMore; Could you please give more details about vibratory cleaning and polishing?

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#11
In reply to #10

Re: International standarts for Sandblasting (dry) application

04/09/2008 10:00 AM
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#12
In reply to #10

Re: International standarts for Sandblasting (dry) application

04/09/2008 7:49 PM

I think in your case you do not really read and blast cleaning or preparation as there is no rust involved and if the vibratory cleaning you are doing is creating the necessary profile, the paint would adhere properly and you will have very good results, so keep on doing what you are already doing. As for standards for blast cleaning, the only real standards are the Swedish standards which are SA2, SA2.5 and so on as suggested in other posts

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#13

Re: International standarts for Sandblasting (dry) application

05/11/2008 5:55 PM

There is another solution. There is a coating that requires only a SSPC-SP2 surface prep. NO SANDBLASTING REQUIRED. It is a one-part, one-coat paint system (primer/topcoat in one). It is metallic gray in color and cannot be tinted. It has maritime approvals from DNV, USCG, ABS and is currently being used on casino vessels, bridges, tanks, etc. This not just a paint, it is an industrial coating that has been field tested and lab proven. If you have an interest, reply back.

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Users who posted comments:

Abdel Halim Galala (3); Anonymous Poster (1); k.v.gopalakrishnan (1); Kiwi Bill (1); Kwetz (2); NiCrMoNoMore (2); stopcorrosion (1); tae14m (1); vishmayor (1)

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