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Design problem

04/17/2008 2:52 PM

Material engineering question. What material to use as a horizontal torque situation, "shaft for auger"? (Example: the shaft material of a 20' soil scratcher) Would you use structural pipe or structural tubing?

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#1

Re: Design problem

04/18/2008 3:03 AM

well it is difficult to chose with out all specifications, material are relative to the use, so I think you'll need to do "the maths" ... first you find the maximun streght

τmax=Tc/J

T=torsion value

c= external dia

J=polar inercial moment, for a pipe or a tubing it is=pi(Doutside^4-dinside^4)/32

that you can calculate the security factor, it will be at least 8 for a rotation case....

security factor= 0.33* Tensile Strength, Yield (from material pipe)/τ max

Note: those calculations work if only you have torsion, if you have more kind of forces you must to calculate a force combination for the critial point.

I hope it can help....

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#4
In reply to #1

Re: Design problem

04/18/2008 1:42 PM

Nice Avatar

Well I see where you are going, I"ll need to get the yield value or the Tensile Strenght value to find the Tmax. The "c" external dia is the same as (Doutside^4)??

This may be more spicific on what Im trying to do is how to calculate the braking point or failure force of a 3" round structural tube with a 1/4" wall thickness and 20' long. What kind of force and amount would it take to twist it until it snapped??

thank you

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#5
In reply to #4

Re: Design problem

04/18/2008 2:44 PM

you must to fien the tensile strenght for yield but if you want broke it you need the ultimate tensile strenght of material... and yeah C=Doutside

normaly estructural tube is A-36 you can find more information in www.matweb.com

you mean snapped with torsion only??? well just change all for a security factor least than 1, you can iterate diferent torsions loads....

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#2

Re: Design problem

04/18/2008 3:10 AM

structural pipe or structural tubing?

I can ony see a difference in semantics not engineering.
I'd use anything that can withstand about twice* the torque I'm going to apply and is fit for purpose regarding cost, suitability for the required fixing methods, corrosion resistance etc.

*Or maybe more depending on how I'm applying the torque, to allow for shock loads.

Del

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#3

Re: Design problem

04/18/2008 8:42 AM

If you are going to power this device from a tractor's pto, you will have a lot more to consider.

I suppose it will also depend on how itchy the soil is that you need to scratch!

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#6

Re: Design problem

04/18/2008 5:05 PM

A pipe is measured ID - a tube is measured OD. Important to know when measuring flows and volumes.

Some may also argue that pipe is a vessel and tube is structural, but I would have to argue against that as an absolute statement. Also more often than not, tubing uses wall thickness as a controlled feature. That is; wall thickness is toleranced and has a nominal target dimension.

Hey! I just went to type in the symbol for cents and realized there is no key for such! When did this happen?

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#7

Re: Design problem

04/19/2008 10:53 PM

Pipe follows a schedule and tubing is forgiving as to specifying wall thickness which will overtly reveal the measure of your task...

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