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Mexico - Member - New Member

Join Date: Apr 2008
Location: Guadalajara, Mexico
Posts: 5

Corona Effect Differences in Long and Short Hardware Strings

04/22/2008 7:08 PM

We are about to take some Visual Corona and Radio Interference tests down here in Mexico. Our goal is to test the most critical string in a family and then use this result to declare the rest of the family safe.

The conditions that define each kind of string in one family are conductor diameter and length of the hardware attached directly to the insulators.

In Mexico we transmit in 230 KV using a single of the following ACSR conductors: 795 Drake, 900 Canary and 1113 Bluejay. It is clear to us that the critical one would be the smallest in diameter which is the Drake (1.10").

In 400 KV we use 1113 bluejay in duplex and triplex bundles and 477 Hawk for cuadruplex bundle. There is only one sort of cable for each type of bundle.

The insulator strings are directly attached by Ball-Y Clevis on the tower side and Socket-Eyes on the phase side. These two parts are the ones that can be long (for hot line maintenance) or short.

When we say long or short elements we are talking about a 13" adition on the complete insulators + fittings string which is 112" for 230KV (11.6% increase) and 147" for 400 KV (8.8% increase with long elements)

So much for preliminaries.

What we want to ask is this: We know that, where it applies, the smallest conductor is the most critical situation on cable size side, but what about the long or short attachment elements? Which option is the critical one? Or is it the same and we should focus on diameter size only?

If possible, we would really apreciate any techical reference on the subject.

Thanks a lot to everyone.

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Anonymous Poster
#1

Re: Corona Effect Differences in Long and Short Hardware Strings

04/24/2008 9:16 AM

Interesting topic. I wish I knew more about it to help you out.

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Anonymous Poster
#2

Re: Corona Effect Differences in Long and Short Hardware Strings

04/24/2008 10:16 AM

Hello,

This is a tricky inquiry....

If I didn't misunderstand the problem my proposal is to make an electrical model of all the most relevant items of the electrical network.

Given:

-The working frequency is very low, hence no capacitance / coil inductance

-The surge current and transient phases don't come into account since they last a very short time

- The maximum wattage / power the network is intended to give to customers

- The worst ambient temperature the network is intended to work in

_ The "rho" parameter of each part of the network along with length and diameter of each part

- The thermal conductance between each part and ambient atmosphere

Yield:

- a mesh intended to modelize the whole network

Calculate and make a simulation:

- the loss of power inside the network and the global temperature reached by the critical part of the network as a function of the above parameters

Your choice:

- The temperature exchange between the ambient air and the critical part must go to a balance and keep the critical part temperature below an "acceptable" loss of power

Thermal and electrical parameters of the most common materials could be downloaded with Google

http://www.reade.com/Particle_Briefings/elec_res.html

Hope that could help

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Anonymous Poster
#3

Re: Corona Effect Differences in Long and Short Hardware Strings

04/24/2008 10:49 AM

The manufacturer should have all the data and tests results you need. I would ask for the UL reporsts and listing to corrovorate all information received from vendors.

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Guru

Join Date: Nov 2006
Location: OH USA
Posts: 549
Good Answers: 27
#4

Re: Corona Effect Differences in Long and Short Hardware Strings

04/24/2008 2:25 PM

You are correct, the smallest conductor will have the highest surface voltage gradient.

With regard to the line attachment hardware, the strings with the socket eye extension links will be the most critical because they are not closely capacitively-coupled to the phase conductors.

Since you mentioned strings, you are apparently using strings of ball-socket suspension insulators of either glass or porcelain. Although the same principles apply to polymer suspensions, at your system voltages, polymer insulators are normally equipped with line (and ground at 400 kV) corona control rings to protect and grade the phase to ground voltage thereby compensating for the lower insulator capacitance.

Additional considerations are the length and strength ratings of the suspension insulators. The worst case will generally be the shortest strings of the lowest strength insulators in the single string, single conductor 230 kV tangent assemblies because that will result in the highest voltage gradient on the line end units.

The line to ground voltage distribution over an energized insulator string is highly non-linear. In a string without line end control rings, about 20% of the line to ground voltage will be developed across the bottom insulator with about 14% across the second, 10% across the third and so on; resulting in about 50% of the line to ground voltage over the bottom 4 or 5 units in the string. This frequently results in cap lip and pin corona on the bottom 1 or 2 units even in fair weather. If the voltage gradient is greater than about 25 kV rms/cm, the corona discharges will be visible and will generate significant RIV and TVI.

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Member
Mexico - Member - New Member

Join Date: Apr 2008
Location: Guadalajara, Mexico
Posts: 5
#6
In reply to #4

Re: Corona Effect Differences in Long and Short Hardware Strings

05/05/2008 7:56 PM

Thanks a lot for your answer Bluestone. It is just right on the spot. Below are a couple of drawings of one of the many string arrangements to test (dimensions in mm). As we manufacture fittings we omitted the real length of the insulator strings. And by the way, yes, they would be glass ANSI 52.5 insulators for 25,000 lbs. these are 400 kv strings and 25 insulators are the usual.

If I understood well, a good result in testing option "A" would cover option "B", providing that the quality of the materials finish is the same?

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Anonymous Poster
#5

Re: Corona Effect Differences in Long and Short Hardware Strings

04/24/2008 7:22 PM

I don't know why you're asking about Corona. The only thing it has going for it is a strong ad campaign. Go with Tres Equis or Modelo Negra. They're both 10x better than Corona.

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Member
Mexico - Member - New Member

Join Date: Apr 2008
Location: Guadalajara, Mexico
Posts: 5
#7
In reply to #5

Re: Corona Effect Differences in Long and Short Hardware Strings

05/07/2008 10:40 AM

ha! If it was about beer I wouldn't be asking for help! LOL. But I will have to recomend Bohemia, trust me.

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Anonymous Poster
#8

Re: Corona Effect Differences in Long and Short Hardware Strings

05/26/2008 2:03 PM

Of the two assemblies option A will induce more corona. At 400 kV I would suspect both of these assemblies to have substantial corona issues without any grading. To generalize the farther from the conductor or bundle the first insulator bell is, and the more hardware bits you have in the assembly, the greater the corona will be.

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Anonymous Poster (5); Bluestone (1); Fittings&HardwareGuy (2)

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