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Associate

Join Date: Apr 2007
Posts: 50

Sense and Count Circuit

05/15/2008 12:06 PM

I have an assignment to design a Counter Circuit for a Overlock Machine (SOCKS) in which a sensor sense every (CLIP=a part cut from the sock looks exactly like a shape of rubberband) produced by the machine and counts every clip when came out from the machines...

So the question arises, what type of sensor i used which sense the cutting part from the sock? secondly how i create the counter which counts such a huge amount of counting ?

Given:

1) In one minute almost 60 Clips cut off from the socks and out from the machine.

2) Machine contineously running to 8Hrs so it produces approx 5000/clip... so counter must reach up to 5000 counts and show the status on the LCD.

Assistance:

Kindly assist me as soon as possible, and if somebody gave me the complete circuit diagram i shall be thankful to him, i hope everybody clears the whole situation..

Awaiting your quick Response...

Regards,

Zohaib Moazzam Khan

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Guru
Engineering Fields - Electrical Engineering - New Member

Join Date: Sep 2006
Location: El Lago, Texas, USA
Posts: 2639
Good Answers: 65
#1

Re: Sense and Count Circuit

05/15/2008 2:16 PM

I won't give you a complete circuit diagram, but I'll make a few suggestions:

1) micri-switch, optical or hall effect sensors on the cutting mechanism.

2) or, use the signal that actuates the cutter to count

3) 5000 is easily accommodated with a 13 bit counter, and 5 LCD digits.

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Power-User

Join Date: Mar 2006
Location: Valdosta, GA
Posts: 361
Good Answers: 8
#2

Re: Sense and Count Circuit

05/16/2008 2:14 PM

This a datasheet for an Omron counter. They have many types, most of which will count well above 5000. Usually only need a closing contact to increment.

Regards,

Keywalker

p.s. you can also get programmable counters with batch counting capability.

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