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Anonymous Poster

Antistatic Foamed Polyurethane Challenge

08/09/2006 12:59 PM

S. Hutchins writes:
Our company makes polyurethane floats used in the measuring of gas and oil levels in hazardous areas. In order to obtain hazardous certification the floats must have a surface resistance of less than 10^9 so that they can dissipate a charge.

The floats are molded with 15lb density 2 part thermoset polyurethane foam. The polyurethane creates a hard skin on the outside of the float making it very durable while the inside of the float is opened cell giving it good buoyancy.

I am having difficulty finding an antistatic additive the can be mixed into the foam during molding, or a durable surface coating that can be applied after molding to give the float the antistatic properties required. Any insight or help to this challenge would be appreciated.

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#1

Polyuretahne Foam/Antistatic

08/10/2006 8:30 AM

Not to familiar with the process, but check out this website. http://www.exair.com/product_info/product_info_pag e.htm

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Guru
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#2

Shape

08/10/2006 8:37 AM

Could you not manipulate the shape to facilitate discharge?

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#3

antistatic PUR

08/10/2006 6:01 PM

why not use a conductive coating of epoxy. Chomerics makes some interesting materials that may fit your bill

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#4

Materials Science reference

08/11/2006 9:20 AM

Extensive cataloging of materials is available at this site. Perhaps you can find the one with just the properties you seek.

http://www.azom.com/default.asp

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Power-User

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#5

Anti-static additive batching

08/13/2006 7:53 AM

Actually, you could add one more ingredient to your batching process. I would recommend the materials formula used in the generating of anti-static mat material. The same type of batching used for the desk top mats. You could incorporate this mixture into a thin layer lamanent to your outer coat and have a grounding method molded into the arm of the float device. Good luck.

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Guru
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#6

Increasing conductivity of foam

08/31/2006 4:08 PM

You can mix silver powder or aluminum or copper powder having few micron grain size.

Shyam

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