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Active Contributor

Join Date: Jun 2008
Posts: 16

ball bearings without grease

06/21/2008 9:34 AM

what is the wear pattern of a ball bearing when is lubrication is finished,if it is supporting a heavy horizontal load(rotor for genset) like over a ton.

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Guru

Join Date: Aug 2007
Posts: 1790
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#1

Re: ball bearings without grease

06/21/2008 9:54 AM

Well it depends on how far the failure has progressed, but you will start with spalling in the load zone on the outer race, so in your case, the bottom 1/3 of the outer race will show a track of spalling that starts at a point, progresses at the bottom to be the width of a ball, and the tapers back to a point.

As the failure progress, the balls will begin to spall as well, and eventually the inner race will be spalled 360 degrees.

Now I have made a lot of assumptions here, so more details on the bearing would be helpful. Type and size? Is it radial only, or radial and thrust? Back to back arrangement?

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Active Contributor

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Posts: 16
#3
In reply to #1

Re: ball bearings without grease

06/24/2008 6:49 PM

exactly so you are dead on,the bearing has huge play at one spot only.

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#2

Re: ball bearings without grease

06/23/2008 7:44 AM

Contact:

John.P.Baker@skf.com

He should be able to help you.

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John J Baker
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#4

Re: ball bearings without grease

06/25/2008 5:40 PM

Hi,

this may be much more complicated.

There is very likely a wear pattern at existing lubrication:

A.: spalling at overload (weight, vibration, unbalance, bad mounting procedure, bad fits at shaft or housing, tilted axial fits, bad bearings, dirt and wear particles)

B.: fine particles genrated by wear in fine tracks around balls and raceways, these thickening the lubricant until dry,

C.: (frequent in generators and motors) periodic small surface deterioration very shallow but very noisy xausing overload and gross failure (spalling) - caused by stray voltage and current that starts electro-erosion.

If all these are controlled to be at an acceptable level then a small amount of lubricant will last for years to decades.

Teledyne Systems Co. designed in the 70ies a permanent lubrication system for their superb inertial grade SDG5 gyro. One of its use was (and still is) in the orientation of the pioneer probes antenna to earth to bridge now 350 (or some more) million kilometers from the outer boarder of our solar system to us with only 80W of transmitter power.

This can be adapted to more ordinary machines if maintenance is costly.

RHABE

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Active Contributor

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#5

Re: ball bearings inner race crack

06/30/2008 11:43 AM

what can cause the inner race of a ball bearing(6328) to crack

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bakerjohn (1); RHABE (1); Steve S. (1); trev1 (2)

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