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Commentator

Join Date: Oct 2006
Posts: 60

Spur Gear Contact Stress and Strength

07/09/2008 7:14 AM

I am trying to design a low speed spur gear sets where the pinion rotate not more than 50rpm. I have look through some of the calculation material and puzzle by all those strange factor.

One factor I am trying to find out is the Load Distribution Factor ( Khb / Kha ), anybody can shed some light on how this factor is derive or obtain from the gear geometry or application?

The other question is, if I want to allow limited pitting (maybe 10% of its service life) which mean that the contact stress may be larger than the allowable surface stress, how do I go around it?

Appreciate your help and many thanks

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Anonymous Poster
#1

Re: Spur Gear Contact Stress and Strength

07/10/2008 1:43 AM

For predimensioning you may use the software attached:

http://www.softplatz.com/Soft/Graphics/CADs/MITCalc-Bevel-Gear-Calculation.html

Regards

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Commentator

Join Date: Apr 2008
Location: Antwerp, Belgium
Posts: 73
Good Answers: 8
#2

Re: Spur Gear Contact Stress and Strength

07/10/2008 2:37 AM

Best thing to do is to read a bit more on gear design and analysis.

Load distribution factors are calclated based on experience or are measured. For design purposes, there are a lot of calculation techniques available that can give a rough indication, but load distribution is highly dependant on gear design, bearing stiffness, shaft stiffness and design and housing so you need to verify which parameter is taken into account for a given calculation method.

Calculating the load distribution based on these factors in design phase is complex and can be done using software like KISSsoft, Romax and the like. All of those have one thing in common: FEM. So if you have a decent CAD-system available that can model tooth flank and root (that's the killer), you can model and calculate yourself.

Analytically, best thing to do is to start out with a value you feel comfortable with (f.i. kHbeta = 1.3) and start from there your your design and rating calculations.

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Power-User

Join Date: Jan 2007
Location: The Capital City, Cow Hampshire, USA
Posts: 476
Good Answers: 3
#3
In reply to #2

Re: Spur Gear Contact Stress and Strength

07/12/2008 7:15 AM

If i could only own 1 gear related book, it would be:

Gear Handbook: The Design, Manufacture, and Application of Gears by Darle W. Dudley

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Associate

Join Date: Dec 2008
Location: Bombay, India
Posts: 47
Good Answers: 1
#5
In reply to #3

Re: Spur Gear Contact Stress and Strength

03/16/2009 10:36 AM

I own one and have been using the handbook for over 30 years. It is the bible for gears and worth every cent I paid for it. I fully agreee with you.

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Associate

Join Date: Aug 2008
Location: Oklahoma City, Oklahoma, USA
Posts: 47
#4

Re: Spur Gear Contact Stress and Strength

08/14/2008 10:31 PM

We used a load cell to verify what the exact output was.

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Participant

Join Date: Jul 2014
Posts: 2
#6

Re: Spur Gear Contact Stress and Strength

07/15/2014 3:52 PM

Try also the web app at www.me-bac.com , you can create normal and corrected gears, export the dxf and calculate the tooth root bending stress with the Lewis method.

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