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Looking for air compressor line shut-off valve

08/07/2008 10:41 AM

We have an air compressor that is intended to be used for high pressure air tools (max. 400 psi). We use it to supply 200 psi air pressure to 2 small air bags for laboratory testing. It is left on for a few days at a time and whenever the air pressure drops, it kicks on to raise the tanks in the air compressor back up. We have the air compressor running to a reservoir tank, then through a precise valve where we control the air pressure, and then into the bags. The system has worked well thus far.

However, the problem occurs when we have an airbag break. This occurred over night and the air compressor ran for about 12 hours before someone found it. It was constantly trying to return the pressure to 200 psi while the airbag was just releasing the pressure out the other end. We are wondering if there is a regulator that would close the line permanently when this problem occurs. I was reading about back-pressure regulators, but this would just allow the air compressor to build back up, then it would release all of its air pressure, and then it would build back-up, it would still run continuously. We would like something that if the pressure in the line dropped to 100 psi, it would immediately close the line at this valve, and not re-open even after the air compressor re-gained its high pressure.

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Guru

Join Date: Dec 2005
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#1

Re: Looking for air compressor line shut-off valve

08/07/2008 12:35 PM

Look for an appropriate sized air hose safety shut off valve. These are recommended by OSHA to prevent air hoses from "whipping" when a line breaks and excessive air flow occurs. They are designed to shut off when a set air flow or velocity is exceeded. I think they are sold be Grainger or local contractor air compressor companies.

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Guru

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#2

Re: Looking for air compressor line shut-off valve

08/07/2008 1:18 PM

You could also install downline, a pressure switch with a holding contact to activate a solenoid. Pressure drops below a specific point and the solenoid would shut down. You would have to manually reset the system once you discover and repair the problem. Or you could just have the pressure switch shut off the compressor and issue a warning light and alarm. Start up would have a timed delay to allow the pressure to get back to normal.

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Guru

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#3

Re: Looking for air compressor line shut-off valve

08/07/2008 11:28 PM

How about a timed release of air. Set the timer to release the air for so long. Then shut off. Apparently you leave the bags filled with pressure over night so in the morning if the bag pressure is low you know you have a leaky bag but the compressor will not run. I am sure you maintance man can rig a timed release.

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Power-User

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#4

Re: Looking for air compressor line shut-off valve

08/08/2008 1:07 AM

Norgen has a range of safety valves they call them air fuses in a range from1/4" to 1 1/2" that cut off when there is an air leak they look for a pressure differential of between.1 and .3 bar depending on model selected and are tested according to ISO 6358. You will need to investigate flow rates etc of these valves to ensure you keep an adequate air supply though.

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Power-User

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#5

Re: Looking for air compressor line shut-off valve

08/08/2008 5:34 PM

How long does the compressor normally run when it is operating without a leak?

Install a timer to shut the compressor down and turn on a warning light after a preset time limit.

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Power-User

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#6

Re: Looking for air compressor line shut-off valve

08/10/2008 12:55 PM

You might install a normally closed pressure switch in the line going to the bags. It should open on dropping pressure. Run the compressor motor latching circuit through this switch. Everything shuts down.

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Power-User

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#7

Re: Looking for air compressor line shut-off valve

08/14/2008 10:41 AM

Why not just have shut off vavles on timers set for the production day? They could be set up at the receiving tanks and the compressor to keep the air from being released during non-production times.

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