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Join Date: Aug 2008
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TIG Welding and Mild Steel

08/19/2008 4:42 PM

dear sir ,

there is a problem in tig welding mild steel, size of item 14mm X 2.5mm pipe to 10mm plate air hole formation , what to do

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Anonymous Poster
#1

Re: TIG Welding and Mild Steel

08/19/2008 9:21 PM

PROBLEM 3: Porosity and Poor Weld Bead Color

PROBABLE CAUSESSUGGESTED REMEDY
1. Condensation on base metal.Blow out all air and moisture condensation from lines. Remove all condensation from base metal before welding. Metals stored in cold temperatures will condensate when exposed to warm temperatures.
2. Loose fittings in torch or hoses.Tighten fittings on torch and all hoses.
3. Inadequate gas flow.Adjust flow rate as necessary. Gas flow should typically be set at 15 to 20 cfh.
4. Defective gas hose or loose connection.Replace gas hose and check connections for leaks, cuts, or pin holes.
5. Contaminated or improper filler metal.Check filler metal type. Remove all grease, oil, or moisture from filler metal.
6. Base metal is contaminated.Remove paint, grease, oil, and dirt, including mill scale from base metal.

Above chart was borrowed from:

http://www.millerwelds.com/education/tech_tips/TIG_tips/troubleshooting.html

Which was taken from here:

http://www.khake.com/page89.html

Which was stolen from this thread:

http://cr4.globalspec.com/thread/25441/Welding-101-Types-and-Quality

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Anonymous Poster
#2

Re: TIG Welding and Mild Steel

07/30/2009 10:30 AM

Do you have a situation where the pipe becomes sealed as the weld is finished? This could create back pressure from the expanding atmosphere in the pipe. The solution is to drill a vent hole, if so.

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