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Participant

Join Date: Sep 2008
Posts: 1

How Do I Remove Embedded Metal From My C5 Collet?

09/13/2008 5:19 PM

I operate a cnc bar chucker and I don't know how to properly remove embedded metal from on the inside surface of my C5 collet without removing it from the spindle or with removing it from the spindle. This embedded metal leaves undesirable and unacceptable marks on the surface of my metal parts. I have been urged to try to remove the embedded metal while the collet is still in the machine but the spindle will not rotate with the collet open nor can I even see the embedded metal while the collet is still in the machine.

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#1

Re: How Do I Remove Embedded Metal From My C5 Collet?

09/14/2008 10:52 PM

A few more details, please: What size collet (ID), what kind of metal is embedded, how much is there, What kind of metal is your current bar stock, what tolerances do you have to meet, etc.

Unless the embedded material is considerably softer than the collet, when you try to remove it, you are likely to change the size of the collet. Sounds like the best thing would be to buy a new collet!

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Join Date: Feb 2008
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#2

Re: How Do I Remove Embedded Metal From My C5 Collet?

09/15/2008 2:06 AM

I would also investigate why it is happening. Is the collet not sized properly (perhaps the bar-stock is slightly undersize/oversize)? 

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#3

Re: How Do I Remove Embedded Metal From My C5 Collet?

09/15/2008 7:57 AM

In order for the metal to embed in to the collet the collet must be softer. Is the collet hardened? Or, is it a soft collet that was used to make a custom shape such as an "emergency collet"? Could this be trash build up from the scale on the outside of the bar stock? If this is the case then a small round wire brush that will fit in the collet should do the trick.

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#4

Re: How Do I Remove Embedded Metal From My C5 Collet?

09/15/2008 8:54 AM

I'm assuming that this is a smooth bore collet. I have found that this is often the result of the bar (or piece part) spinning in the collet. If the built up metal covers a small area, you can try to remove it with a Dremel tool or a carbide burr. However, I have found that this is usually just a temporary fix. Once the collet has built up metal the problem will almost always return.

One other thing, if a large area of the collet is damaged, there is not much you can do. Trying to remove a large built up area will cause concentricity problems.

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