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Air Motors for Automobiles

11/21/2008 5:36 AM

I've been thinking about the air motor. The motor could be just like the
steam engine. It would be very simple. Use liquid air or highly compressed
air for fuel. The air would be supplied by compressors that are powered by
electricity. The electricity could come from nonfossil fuel sources. A car
was made around the turn of the century using liquid air but it didn't do so
well. The air motor powered car would certainly be green. No fossil fuels to make the elecricity and no fossil fuels to power the engine. The tanks on the car to hold the liquid air or compressed air would be similar to the oxygen tanks that are used for welding today. Someone needs to make an energy analysis of this design to see if it's practical.

Thanks in advance for your input.

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#1

Re: AIR MOTORS FOR AUTOMOBILES

11/21/2008 8:12 AM

Air motors are very inefficient. The liquefaction of the air is costly. The size of the tank necessary to provide a reasonable travel distance would be large. Thats why the air powered car didn't make it.

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#2

Re: AIR MOTORS FOR AUTOMOBILES

11/21/2008 8:18 AM

You might want to take a look at this link. They're silly looking cars, but seem to work OK for their intended use. I don't know the carbon balance or the economics of their operation.

http://www.mdi.lu/english/

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#3

Re: AIR MOTORS FOR AUTOMOBILES

11/21/2008 1:53 PM

Unless you are the smartest person in or out of the industry, it is a very good bet that if something simple and basic hasn't been done, there is a good reason for it. That isn't always the case, but before you come up with a wild hair idea and state that "Someone needs to make an energy analysis of this design to see if it's practical," you should either perform that analysis yourself, or if you are incapable, make the highly probable assumption that others far better informed than yourself have already considered and discarded the notion.

I myself have no engineering background whatsoever in automotive engines or motors, but I have a basic four year degree in physics. However, there is nothing in the below calculations I couldn't have done right out of high school physics. The conversion factors themselves came from quick searches on the web; which more people ought to do before posting odd ideas and basic questions to an engineering forum.

The basic idea is to store energy as a pressurized gas instead of the stored chemical energy of gasoline.

So first you want to gauge the energy stored in gasoline. That number from Wikipedia is about 35 MJ/liter. From the ideal gas law (high school physics),

PV = nRT (pressure * volume = number of moles * gas law constant* temperature)

and both sides of this equation are in terms of energy. Note however that if you divide the equation LHS by volume, you get energy per unit volume, which is the units on the gasoline energy density, and also is of course pressure, by inspection of the ideal gas law.

So 35 MJ/liter equates to the pressure of a gas that has the same stored energy as gasoline. Now 35 MJ/liter doesn't mean much to me, but using a couple more conversions I found on the web:

1 N/sq. meter = 1^-5 atmosphere, (Newton/sq. meter is the rationalized MKS unit of pressure) and

1 atmosphere = 0.1 M Pascal,

you can get from 35 MJ/liter to 35,000 MPascals. Now the reason I converted to mega Pascals is these numbers don't mean much to me, but I looked up (on the web) the pressure of oxygen in high pressure oxygen cylinders, and it was given as 20 mega Pascals. So in order to approximate the energy density of gasoline, you need a pressure containment system that handles 1700 times the pressure in a conventional high pressure oxygen tank. Even if you assume the air motor is 100% efficient, and the gasoline engine is only 20% efficient, you will still need a pressure of 340 times that of the oxygen tank - and that's assuming the volume of pressurized gas is the same as the volume of gasoline in your present day gas tank.

So there's the answer; it isn't practical at all. This should come as no surprise to anyone, else it would have been done a very long time ago. You might have gotten a clue from the poor range and performance of battery-powered autos: the motors are at least 90% efficient, if not higher, vs. 20% for internal combustion engines. The shortfall is all in the energy density difference between gasoline and batteries.

The thing that has made the internal combustion engine the preeminent source of motive power in ground vehicles for a century is quite plainly that gasoline stores more energy than any other commonly available and easily handled substance.

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#4

Re: Air Motors for Automobiles

11/22/2008 1:36 AM

Hello PAPADOC,

The standard gasoline motor is basically a piston air pump/motor that makes its air pressure in the cylinder. As inefficient as it is the power density is hard to beat.

An air motor to get around the neighborhood would be fun but the cost to compress the air to run it is very prohibitive. Your standard shop 60 gallon shop compressor would have a hard time getting a golf cart around the block.

Your gas cylinder on the vehicle would either be huge or a heavy bomb.

The whole idea is doable but not cost effective. Just not enough power to be useful. I did entertain the idea of using explosions to pressurise my cylinder (External combustion) but still not cost effective (or really safe)

Brad

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#5

Re: Air Motors for Automobiles

11/22/2008 2:15 AM

Papadoc,

Energy/volume @ 3000 psi (tank included): air, battery, hydrogen, CNG is 1:10:20:100

Energy/mass @ 3000 psi (tank included): 1: 10:160: 800

This tells you that hydrogen is 2x-16xtime better than a battery.

A 16 kw-hr battery (like that on a GM Volt) has .44 gallons of gasoline energy (16kw-hr/36 kw-hr/gallon=.44gallons). The volt will go about 120 mile/gallon, or about 40-50 miles on that charge. That battery weighs over 400 lbs. 1 gallon of liquid gasoline weighs about 8.5 lbs if you include the tank. CNG is 12 lbs/gallon. Get the picture?

As you can see a battery is low/volume and very bad/mass, but compressed air is...off the chart low.

Basically CNG is the only thing gaseous that works until you can get the engines up to a constant 60%, instead of the typical 15% (4xs ratio). After the 60% point CNG and hydrogen start to make sense and cents.

Moreover, staging of gas is very difficult from 3000 psi to ambient. Volumentric loses will kill you, along with adiabatic. There needs to be an isothermal exspansion as any rate. Figure that out and you might be on your way to an air motor of sorts...

seaplaneguy

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#6
In reply to #5

Re: Air Motors for Automobiles

11/22/2008 5:15 AM

Your answer makes sense. And, there are air motor cars being built today. They're small things, but they are a start. Those that discount the air motor should use the internet to look up air motor cars. They do exist today. With a breakthrough in storing liquid air and using it in the air motor, who knows what might develope.

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#7
In reply to #6

Re: Air Motors for Automobiles

11/22/2008 6:54 AM

I think the answer is very simple and has been covered above, petrol and diesel are very light in terms of stored energy per transported kg. The pneumatic vehicles I have seen, operate inside and are never far from their compressor. I think gas will be the fuel for a few years, Australia sells it to China as fast as comes out of the ground.

Tony

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#8
In reply to #6

Re: Air Motors for Automobiles

11/22/2008 12:37 PM

Papadoc,

In my narrow view of life, EVERY car will be an "air motor" as every IC engine NOW is an "air motor" of sorts. Combustion requires compressed air to work. If you notice the fine details of the MDI car glossed over by the media reports (read their patents...), you will notice them adding heat to the mix.

The key to air motors is isothermal expansion and compression within the system at some point depending on the power needed, type of heat source, temperature of the heat source and relative temperatures of the working gas (air). The MDI car captures ambient heat by the fact that air will cool some amount when it expands, and this limits the (peak) power delivery to inefficient use.

We as engineer are mostly realizing that any engine system MUST have a leveling capacitance with some ability to deliver large AND small amounts of power efficiently. The realities of the needs of combustion need to be considered. A Prius does this by running the engine where it if most efficient and storing it in batteries. Production of energy and delivery of energy MUST be decoupled, as each has different needs and time realities. It is a matter of duty cycle.

When you follow the logic, you will find that air as a storage device for energy is needed if you want to work in the thermal combustion domain. The Prius does not consider these requirements and therefore is limited. Cars are thermal envelopes that require energy to maintain room temperature where a person is comfortable. Electrics have a large disadvantage because they are not in the thermal domain, and total energy, when environmental control inside the car is considered, will be larger for electric hybrids than for other "hybrid" engine systems.

Take the time to understand the thermal loads needed to keep a person comfortable in a car in extremes of heat and cold, while keeping the air fresh and the windows unfogged. When you make a low weight car like an Aptera (www.aptera.com) you will find that thermal loads are 50% of load. You need an air conditioner...which is a thermal cycle. You end up adding in an "engine" subsystem just to make the cockpit comfortable, or using thermoelectrics which are typcially 10% efficient (ouch). If you stay in the thermal domain, you can combine the engine and cooling into one system, and thereby lower weight...and be ahead of electrics...hence using air...

An air motor can be many times lighter per power than an electric motor, and be made of simple materials without complex computers. When a battery weighs 400 lbs and only has .44 gallons of fuel in it, ...we have a problem...a big fat one.

To move to alternative energy supplies, and "save the planet" as global warming religionist would have you believe, we need LARGER ranges to cars, and the more "alternative" the fuel is, the longer the range needs to be. Why? Time! Time is money...

CNG cars should have at least 800-1000 miles of range because people don't have the time to go out of their way to find a station in some back alley way every day. Also, to get across the USA you need at least a 550 miles range. 200 miles found in a typical CNG car is a joke! If you want to run hydrogen, you need 1500-2000 miles range because you have to go out of your way eveny more than CNG by 10 times usually to find it and the time costs will kill you, along with the fact that hydrogen will leak out over time..., but since hydrogen takes five times the volume as CNG...again we have a problem here...

In short it will be interesting to see how it all plays out. Air will be part of it...

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#9
In reply to #8

Re: Air Motors for Automobiles

11/22/2008 1:06 PM

Hello seaplaneguy,

I con cur.

I do have a slight difference in philosophy, Time is not money. Time is life. You can make more money you can not (as of yet) make more life.

Until we can create/find a cheap Dilithium crystal to store a few Megawatts in, thermal air motors are the viable distance mobile power source.

Brad

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#10
In reply to #6

Re: Air Motors for Automobiles

11/22/2008 3:14 PM

And, there are air motor cars being built today.

That's a little misleading. There are prototypes, but no production vehicles. Although MDI has claimed 120 mile range, they have never demonstrated range beyond 4 miles. I am one of "those who discount the air motor" as a realistic means to propel a car, partly because, in industry, air power is considered the least efficient way to power things, with the most obvious problem being the physics of compressing air. The heat given off by a compressor is waste heat. The other obvious problem is that air power adds to the number of energy conversions, and each energy conversion has losses. So one would be far better off to use the energy that drives the compressor more directly, rather than incurring those losses. Liquifying air adds even more losses, with additional energy required to refrigerate the air.

There is nothing extraordinary about the MDI car, (other than the fact that the company has gone on for so long without any demonstration that their claims are valid). Air vehicles were used in the underground mining industry before explosion proof electrical equipment became common place, but have been replaced by electric vehicles in the interests of efficiency and simplicity.

The fundamental challenges with making air cars works efficiently are:

  • Compressing air without incurring very large losses
  • The ultra-low energy density of compressed air.
  • The dangers of handling and storing air at the ultra high pressures required for anything remotely close to reasonable range.
  • The large number of energy conversions: If power comes from the grid, then you might as well charge batteries, given that you've already lost about 70% of the original coal (grid mix) energy, rather than incurring further very high losses. If the compressor is powered by gasoline or diesel, then you'd be many miles ahead to just use that engine directly: use a gasoline of diesel engine to power the car.

Most of these problems have to do with fundamental physics that are not likely to change. If you are aware of an internet site which promotes the air car concept and which deals specifically with each of these issues (and which, for example, provides the actual energy content of the air in the tanks in units that provide for easy comparison) then I'd be interested in links to those sites.

This link is to an earlier thread, and contains a link to a yet earlier one.

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#11
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Re: Air Motors for Automobiles

11/23/2008 2:19 PM

Just as often now when I read employment ads it is as if everybody wants everything, and everybody to do everything possible for them. If the practical use for an air powered car is in large factory, or airport ramp operations, and not for trips to Canada, Mexico, or LA to NYC, those who make the thing need to market it to that niche. From my experience in aircraft maintenance hangers air powered tools were ubiquitous and practical. In construction that I do now, I ended up selling my Paslode gas powered electric nail gun because the air powered nail gun is overall superior, and the standard. In the end I believe there is a place for everything and just because something is not useful or practical for everywhere all the time, doesn't mean that where it is useful and practical isn't enough. It is funny how the machines we love, mirror something inner about ourselves, as if we display our souls in our machines, and wish our soul to be on bigger display than might be appropriate. Really now and then some things are to be accomplished for no other reason than the fun of it. You can see the future and the past complete in the story in any toy store. Maybe the spring powered wind up car is best for the too out of shape or lazy to ride a bicycle. Golf carts are common to airport FBO ramps. Air power for guns has become extremely advanced in the shadows. Now there is even an airpowered shotgun. Still I haven't seen an airpowered toy car which leads me to think that from what I know of my experience that airpower for transportation vehicles is very unlikely to win out over even battery powered vehicles. Of course there is likely a niche for them. The taxi application of the one I saw pictures of in India?, was another version by another company may prove me wrong and right at the same time, along with illustrating how important it is that the system fit the needs of the machine for the machine to succeed. It is not so much that the internal combustion engine motive powered machine is superior in all ways, but combined with the system of gas stations, it wins. The experimental electric battery "Station" where instead of standing around recharging your batteries, you just get fresh charged batteries, leaving the batteries for charging to be exchanged with the next guy is a sensible system regarding the state of battery tech and costs and the disadvantages of electric cars. Day in and day out we do find great BTUs from Kerosene and gasoline, but recognize now that if we keep burning things, it gets hotter and hotter. Hence since electricity can be generated in great abundance from the Sun, Wind, and wave action, along with geothermal the electric motor is the thing to find ways to power. The diesel electric train is a technology I see as proper to apply to heavy long hauling trucks. In aviation there are engines like the Wright Cyclone, or the Pratt and Whitney PT6, or R-2800, or the 1830 that were on the B 17, that planes were built around. The PT6 has had a phenomenal run, and is about as perfect an engine as I know of. What is the most perfect air motor, or electric motor? Possibly there is a compressed air cylinder design that would fit into the "Gas Battery And Compressed air Cylinder Station" fueling system. Possibly what we see now is the opportunity to revive the "Full Service Fueling Station" creating jobs for people who end up keeping track of batteries and pressurized tanks all dependent on a completely electrified and grid linked world? Grid defensive security teams would be doing warrior work then too. So it goes. Nobody makes a decision and we drift toward oblivion tolerating wars we have the technology to avoid. (Think I've drifted off topic.)

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#12
In reply to #11

Re: Air Motors for Automobiles

11/23/2008 4:05 PM

I agree with a great deal (in fact virtually all) of what you say.

I am fundamentally an optimist (and partly as a result of that, have been an entrepreneur for most of my life). I find that I am becoming increasingly skeptical, however, particularly regarding energy usage issues. The plug-in hybrid I am developing obviously is intended to run on electricity from the grid most of the time, and gasoline only when you need extra range. Neither energy source is fundamentally evil, nor spotlessly clean. The current spin on electric vehicles, however, is that they are "zero emission" and "green." This is only partly true: The nationwide average efficiency in generating electricity is roughly 33 - 38%, not including line losses. (This figure varies with information source, but it is in that general range.) There are many, many, facile counter "answers" to the contention that electric vehicles are not a panacea. For instance, many people maintain that controlling pollution at a single source is easier and more effective than controlling it at many. Such statements get repeated so many times that people begin to believe them without thinking. Regarding the regulated car emissions, HC, NOx, and CO, there really is nothing difficult about cleaning up these emissions at each car, and in fact, the NOx limits are lower for gasoline-powered cars than for for electric cars fed by fossil-fuel power plants (in other words, an electric car of equal mass creates slightly more NOx at the power plant than a gasoline-powered vehicle does at its tailpipe. The story on CO2 emissions is fairly similar, with a Prius -- which, granted, has an unusually efficient engine -- generating somewhat lower CO2 emissions per mile than a comparable electric car does at the power plant).

None of which means that electric cars are not certainly the way to go. But the knee jerk "electric vehicles good, gasoline vehicles bad" is the same sort of thinking that got us (in the US) into spending lots of money on hydrogen-powered cars and ethanol-powered cars before really thinking about their overall energy usage.

Air car hype is similar but more severe. They are portrayed as being environmentally sound (they run on "clean" air) but of course, they do not run on air, they run on (in this country) coal, and they make unusually poor use of that coal, in every respect: resource depletion, pollution generated, CO2 generated. They are much less efficient than an electric car, for the simple reason that the electric car suffers far fewer losses -- there are fewer energy conversions. Both are powered by coal, and the air car uses more of that per mile.

Electric car enthusiasts bring up the fact that more electricity will be generated by renewable sources, which is true. However, the DOE projects that the percentage generated by renewables will not change through 2030. If we start to think of electric cars as pristeen, this scenario looks even bleaker. If people believe that their cars are creating no pollution, then there is no reason for them to press for wind and solar.

Just a couple years ago, nuclear energy was a scourge on the earth according to environmental hype. Now, it is a poster child for "green" thinking. It is neither. The issue of what to do with the waste still remains, as do safety issues.

We now have 20 mpg SUVs advertised as 150 MPGe. While such ads are not technically fraud, they are certainly misleading, because they suggest that the vehicle is efficient, when it is not. It is true that, given a particular driving routine a plug-in hybrid will use less gasoline, but instead it uses electricity of an energy value appropriate for a 20 mpg vehicle. By simply making a tiny change in the driving routine and no change to the vehicle this SUV could just as easily be rated 1140 MPGe. (See my feedback at the linked article for details.)

Obviously, given that I am promoting a plug-in hybrid, I think they are viable, and have the potential for being highy efficient and environmentally sound. (Just the fact that my prototytype is a series hybrid alone roughly doubles its fuel efficiency in the urban cycle, even if it is never plugged in). But I think the way to promote them is truthfully, and with eyes wide open, not by completely ignoring the environmental consequences of electricity.

Interesting that the knee-jerk "green" thought tends to be that incandescent bulbs are "bad" (because they use more electricity than CF bulbs, which therefore generates more CO2). Electric cars, however, are viewed as pristeen (despite the fact that one charge uses more electricity than a half a year's worth of lighting in an average house). I think of myself as something of a militant environmentalist, but some of the hype around this stuff is hard to swallow.

Ultimately, such hype can lead to bad policy decisions. (The CAFE law, for example, has a 6.67 multiplier for any alternative fuel, so an electric car or an ethanol car is considered to get 6.67 times better mileage - per well-to-wheels BTU consumed - than it really does. In practice, that means that manufacturers crank out flex fuel vehicles with the sole intent of avoiding CAFE fines. Is ethanol really better -- not 6.67 times better -- but even slightly better? That is a question that has been answered in different ways by different serious researchers.)

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#13
In reply to #12

Re: Air Motors for Automobiles

11/23/2008 4:26 PM

Well put ken, and trans.

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#14
In reply to #11

Re: Air Motors for Automobiles

11/23/2008 5:02 PM

From my experience in aircraft maintenance hangers air powered tools were ubiquitous and practical.

I use air tools fairly often. However, I would never use them if I had to strap my 40 gallon air compressor tank to my impact wrench. Even worse would be to have carry the entire compressor around with the air tool, which is what the air car people propose (for charging away from the very specialized compressors used to pump tanks up to 4500 psi.)

Rechargeable electric tools (saws, drills, etc) are extensively used in the building trades because the energy density is so much higher than for compressed air. My 40 gallon tank will run an air drill for about a minute or two, whereas the small battery in my rechargeable drill will run it for probably 20 minutes of constant drilling.

When the energy used is slight enough to ignore system efficiency, and the storage means is remote and stationary, then air power can be useful. I don't feel too guilty using my air grinder, even knowing that I am consuming perhaps 5 times the energy that I use with my heavier and bulkier electric grinder. In the overall scheme of things, it doesn't matter very much. However once (as in a car) the HP requirement goes up by a factor of 10 or 100, and the usage time goes up by a factor of 10 or 100, then the energy losses become really significant. Then there would have to be some compelling reason to use air power to offset its environmental impact and inconvenience. I can't think of any reason I would want to drive an air car -- there just doesn't seem to be any benefit in any respect.

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