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Guru

Join Date: Mar 2007
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Casting Standards

11/24/2008 5:50 AM

A number of casting standards (including ASTM A216) specifies testing on separately cast sample (keel block). How much will these represent the casting? If I take a sample from actual casting and it fails (it failed) and the supplier says he has tested the keel block and it passed then what is my locus standii ? In fact for the material inder dispute the chemical itself is so low that passing of the mech testing I feel is doubtful (C 0.13%, all other also very low, including Mn<0.3, Ni, Cr at <0.1) for ASTM A216 Normalised condition.

The chemical for these only provides max values and not minimums.

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Guru
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#1

Re: Castings mechanical Test

11/24/2008 10:26 AM

Oh, this is an ancient issue. Test of materials.

Actually, you may not expect that your keel block represents exactly your product, specially talking about castings, that vary greatly with cooling rates, direction of solidification, and so, even if your "defects" as commonly said (porosities, cracking, segregation) are under control. Standards usually give you minimums, to assure the material is in its minimum condition expected. To establish a relation between the keel block test and the actual casting part is mostly part of the design specification.

Your limits specifying maximums and not minimums are ok for a low carbon steel for example, although it's normally used in its laminated condition.

I understand your doubt but, tell us, are you sure about the mechanical test itself being evaluated? I mean, sometimes, direction of test specimem, loading, elongation, may vary.

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