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Join Date: Mar 2007
Location: Tex us
Posts: 57
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WRIM Resistor Grid

11/25/2008 8:34 AM

Greetings all. Can anyone suggest the easiest (shade tree) method to calculate optimum resistance values of the resistors and taps through speeds on a 200 HP wound rotor motor?

Anyone with hands-on experience retro-fitting VFD's to WRIM's please reply. Something about diodes across the slip rings comes to mind but the details escape me.

My real problem is; I'm unable to develop full break-away torque even after having the motor tested & re-dipped.

As a shade-tree mechanic, I have always thought the torque and speed were inversely proportional with the resistance. I.E. zero resistance = max speed & torque.

Turns out, I was WRONG!!! (1st time! HA) I stand corrected but now need some knowledge to replace my assumptions.

the more I learn, the less I know

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Guru
United States - Member - New Member Engineering Fields - Power Engineering - New Member

Join Date: Sep 2006
Location: California, USA, where the Godless live next door to God.
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#1

Re: WRIM Resistor Grid

11/26/2008 1:48 AM

In a WRIM, the speed is not directly controlled by the resistance at all, only the torque is. The reduction in torque effectively reduces the speed, and because you can control the rotor current you can control the speed somewhat.

While it is true that you will get maximum torque from that motor with zero resistance in the rotor, you cannot actually use that for starting, because the current drawn by the rotor will be so high that it will likely damage it. The trick is to find the optimum amount of resistance that provides sufficient starting torque with the least amount of current. There is a forumla for determining that optimal rotor resistance needed for starting, but it is complex. There is a simple share-ware program that will do it for you however, you can read about it here.

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Commentator

Join Date: Mar 2007
Location: Tex us
Posts: 57
Good Answers: 1
#2
In reply to #1

Re: WRIM Resistor Grid

12/01/2008 7:15 AM

Thanks for the link!!!!!

Reset the "grid" ohmages per the resultant values of the calculator and OMG!! this just may work! Testing throughout the holidays.

Happy Holidays All!!!

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