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2003 Ford F550

12/20/2008 5:42 PM

Hi there folks, a couple of quick questions regardring the Ford Super duty lineup. I drive a 2003 F550 XLT converted into a bus. The company said I curbed the bus in July 2008 and the rim was bent. Bus went for inspection in NOV 2008 and the dealer said the rear diff was out sevral inches. Now if the diff was out since July would the bus not have driven funny? WOuld it not have leaked fluid? What about the tire tread wear pattern? Nothing was mentioned from the dealer about the trie tread wear pattern being odd or off. Also has anybody heard of this happenig b4 ever?

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Anonymous Poster
#1

Re: 2003 Ford F550

12/21/2008 11:01 PM

Stupid. Just, stupid.

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#2
In reply to #1

Re: 2003 Ford F550

12/21/2008 11:04 PM

What is stupid?

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#17
In reply to #2

Re: 2003 Ford F550

12/22/2008 12:40 PM

Hi BigBird

Fist, don't let people that write hateful comments keep you from posting. 99.99% of us on here want to help. (re: the brave "Guest" who wrote 'stupid')

I'd like to get to the underlying question since others here have covered the technical side quite well. Are you being blamed for this in ways that will affect your job or just what is the real reason behind the question assuming it is not purely technical curiosity ?

Us old timers on here who have failed a lot might be able to help with the underlying problem and give some non-technical advice.

G

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#3

Re: 2003 Ford F550

12/21/2008 11:05 PM

Hi Bigbird275,

Ok you may or may not have curbed the vehicle, but sure hitting a curb can bend or deform the rim on the tire that had contact, but to misalign the axle it would have had to been a significant impact.

If the vehicle axle was out several inches there would have been abnormal wear patterns on the treads, but the vehicle itself may have behaved quite normally. We need to know where it was misaligned, was the wheel base (distance from centre of front tire to centre of rear tire) different from right to left or was the axle kicked sideways so as to make the axle centre line out several inches.

Leaking fluid - no not unless there was damage beyond what you have described above.

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Anonymous Poster
#4

Re: 2003 Ford F550

12/22/2008 1:06 AM

hitting a curb hard enough to bend one of those rims would have blown the tire. your biggest problem is probably that you are driving a ford. the suspension would never stay put on the ones i had so i don't buy them snymore

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#5

Re: 2003 Ford F550

12/22/2008 1:17 AM

I take it that you had the vehicle into your dealer in July and the dealer service manager advised you that the rim was damaged due to 'Kerbing' the bus. You have not mentioned if it was the front or rear axle, but I am assuming it to be the rear axle.

If this was the case and the dealer had completed a correct inspection of the vehicle, and you now have the dealer stating that the rear axle is skewed, they may have breached their 'Obligation' to ensure that the 'Kerbing' had not caused further damage such as, a sheared centre bolt or a deformed leaf spring eye, spring hanger etc. which could and would allow the diff to move out of square to the centreline of the vehicle. The vehicle would have 'Crab-ed' at the rear without any real difference to the driving that would have been noticable to the driver. Persons driving behind /following would have noticed the difference in the vehicle. You also didnot mention if the rear axle is a leaf spring or a coil spring setup. It has been found on leaf spring systems that the centrebolt and clamp units are a weak point in that it is possible to shear the centre bolt or the 'u' bolts come loose or break which also allows the axle to move.

Only a couple of months ago, the latest similar occurrence happened where the 'U' bolt broke and the diff wandered back and forth on the offside and was lucky it had not broken away completely, especially at speed, which could have been life threatening.

There have been a few instances of this type of failure.

If you have damage of any part of a vehicle, or any type of machinery, it is a smart point to check that the damage that has been identified, is also checked to see if any further associated damage

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#6
In reply to #5

Re: 2003 Ford F550

12/22/2008 1:41 AM

NO the bus was not inpsected in July 2008. Nobody was paying much atteinton to the rim. Dealer inspectd bus in November 2008. RIght rear wheels!

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#7
In reply to #6

Re: 2003 Ford F550

12/22/2008 2:27 AM

Not need tire to blow for bend rim. Often rim edge will protrude beyond tire bulge on side wall is normal for street use a proper tire/rim width matching.

Most often alignment is accomplished using a disc with off centered bolt set against a welded tab which can be knocked off the frame by a minor curbing event allowing the diff to walk about.

Is time to align the bus front and rear, tell em to fix it

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#9
In reply to #7

Re: 2003 Ford F550

12/22/2008 3:28 AM

Okay and how would one realgin the diff? None of the other drivers are buying this story of a curbing knockin the diff out!

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#10
In reply to #9

Re: 2003 Ford F550

12/22/2008 4:10 AM

Rear axles are realigned to original specifcations by many methods. The most basic would be using a plumb bob, and chalk line - to the top of the line laser systems.

I find it hard to comprehend why a 5 year old bus that works just about every day of its life isn't allowed to have some maintenance applied to get the problem fixed. Or are you trying to draw a connection between hitting the curb and some form of design problem that caused the alignment to move?

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#11
In reply to #9

Re: 2003 Ford F550

12/22/2008 5:06 AM

A simple and effective method is to park the vehicle with the steering wheels straight ahead on a level and flat surface hard-stand. Check that the chassis is level crosswise to the surface of the hard stand by measuring below the chassis at equal point locations on each side at both front and rear near the axles. Jack and level as required to achieve this. Vehicle manufacturers sometimes do change the ride height to allow for road camber.

Use a straight-edge clamped below the chassis just infront of the rear wheels. Taking everything is straight and in good order and especially the rear rims. Find the exact centre of the chassis on the straight-edge, mark and measure out a fixed distance on both sides of say, 48 inches, and mark the straight side of the straight-edge exactly. From the dead centre of a cross member, at least a minimum of 48" or longer distance ahead of the straight-edge, mark and measure to the measured distance you marked out from the centreline of the straight-edge. The distance should be exact on both sides. In effect, this is an equallateral triangulation method to create a perfectly 'Square' to the centreline of the truck.

From this position, it is now a simple method to measure from the rigid clamped straight-edge side to the centre of the axle boss, or the 90 degree position at the front of the rim(Centre height of axle boss) on the rim bead. Both sides should be equal length. This method is a good check. It will let you know if you have a hanger 'U' Bolt loose or broken and or a broken centre bolt etc. which you can change out if you are competent mechanic.

Be aware of the fact, if you do the rectification work and the vehicle is in an accident at a later date, you could become legally liable for damages and insurances will not be covered for such injury or damage caused if you cannot show the work was done by a "competent repairer" who has these insurances in place.

Should you find a descripancy, I thoroughly suggest you visit a truck and trailer alignment expert to rectify the issue as they have laser alignment and correct tooling to complete the task and to warrant their workmanship.

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#15
In reply to #11

Re: 2003 Ford F550

12/22/2008 10:32 AM

Good answer.

The rear axle alignment is non adjustable so something is bent. It's likely a bent leaf pack hangar or Ubolt. If it has axle blocks, the likely hood of bent Ubolts is increased. The pins that hold the axle to the leaf springs could have been sheared as well.

Also, if your axle is off by an inch or two, you should notice the truck not driving straight. You would need to adjust by turning the front wheels the same amount so your steering wheel would always be pointed in the direction you rear axle is pointing. You'll also notice your rear tires don't follow the "footprints" of the fronts.

And your tire wear wouldn't be effected too much as your camber and toe is not effected.

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#16
In reply to #11

Re: 2003 Ford F550

12/22/2008 10:40 AM

don't know where you learned the trade of truck and bus undercarraige repair but FEW if any people other than REME or CAT trained mechanics know how to set up a chassis for inspection and repair using the system you do. hats off to you sir. GREAT answers especially about the insurers denying cover, apparently since a company up in ontario canada lost a real nasty fight over the way a glass companies pick up truck chassis was extended many underwiters have put that exclusion in the policies they write in about #4 size or less print.

again smack on answer, but consider how anti american it might be thought(?) of as being.

'da ber

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#8
In reply to #5

Re: 2003 Ford F550

12/22/2008 2:28 AM

Good answer

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#12

Re: 2003 Ford F550

12/22/2008 5:41 AM

It seems like the dealer needs more money fast. Could they think like your business should buffer their rent & expert diagnosis of AA I/O error. OK, I am not a mechanic, but I don't see it, like you don't see it, work. It is almost inappropriate. I would thank them, and maybe call 20/20 for followup..

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#13

Re: 2003 Ford F550

12/22/2008 6:49 AM

ive had that situation and while driving on a straight road with painted middle lines when you look in your outside mirrors youll see the rear end tracks off so the whole pic looks as tho the vehicle is at a 5 degree [or some thing] canter and from another vehicle its a definite cant miss it and thats on a regular length vehicle add your length and it would look worse good luck , bob

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#14

Re: 2003 Ford F550

12/22/2008 10:29 AM

bigbird275,

How are ya? Are ya not an experienced large vehicle driver? are you the sole operator of this equipment? A driver should conduct a vehicle inspection before and after each and every driving operation; especially if other use equipment occurs without your supervision, check your records.

If I understand the bus was in for annual safety inspection Nov 2008 and the misalignment was noted during the safety inspection?

The normal reference of alignment of wheeled equipments is of a regular maintenance procedure which is conducted on an as needed basis. Unless significant study conclusion establishes a periodic maintenance cycle for a particular route (highly unlikely such system exists).

The misalignment can occur as a normal consequence of operation due the environmental conditions, i.e. if certain tight turning were required repetitively or if the road surface condition the is driven on is full of pot holes and repetitively as is normal when a route is driven one side may develop misalignment due to attrition.

Or maybe you did bang the curb, stuff happens. If you need drive over the curb the mark of experience will cause you to do so slowly and avoid damage to the suspension alignment next time eh

tecmate has given good descriptive answers to your question. What now?

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Users who posted comments:

aaafish (1); Anonymous Poster (2); barfnagler (1); bigbird275 (3); bwire (3); IndoPaulB2 (2); PetroPower (1); Pretendgineer (1); Sean_rashti (1); tecmate (2)

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