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Motor Acceleration

02/04/2009 1:13 AM

I am designing a track motion system my total pay load is 600 Kg, velocity is 20 m/min

track motion length is 20 m . how can i calculate acceleration time , type of motor servo motor

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#1

Re: Motor acceleratin time

02/04/2009 3:55 AM

its us wish

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#2

Re: Motor Acceleration

02/04/2009 11:39 PM

I think that the calculations will be equipment dependent, based on the choice of system (leadscrew, etc), but this system here is very cool, and maybe they can help you. zero backlash, high load capabilities, and fast transversals, etc. I used to have a video tape of the system...

http://www.amacoil.com/

Chris

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#3
In reply to #2

Re: Motor Acceleration

02/04/2009 11:43 PM

I am going to use rack & pinion system for my application

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#4

Re: Motor Acceleration

02/05/2009 4:09 AM

1- determine your movement resistance depending on the kind of load guide you choose

2- choose the acceleration you want to reach

3- compute the total torque you need at the pinion level and the rpm which depend on the pinion diameter

4- power is the product of torque and speed so that you get a 1st guide for the choice of your motor.

5- check values and discuss with motor supplier best type for the working conditions (cycle, environment, aso) determine gear box if required to be placed between motor and pinion.

If you follow the path you cannot fail.

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#6
In reply to #4

Re: Motor Acceleration

02/05/2009 6:58 AM

Hi,

Thank for your valuble answer

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#5

Re: Motor Acceleration

02/05/2009 5:22 AM

Estimate from Applied Maths but there are many models available from transmission suppliers to refer to:

Total distance = 20m, so travel time approx 60s at 20m/min.

You will need enough torque to:

1. Accelerate in desired time

2. Overcome resistance when travelling.

1. Assuming total resistance is largely friction and transmission losses and zero gradient, F = m*A. If resistance is estimated at 20% (is it on a track with nylon rollers?), then F*0.8 = m*A. e.g. If 2s accel, then A = 0.166. m/s2, so F= (600*0.166)/0.8 = 125N. At full speed, this equates to 125N * 0.333 = 42W power. (Power = force x speed.

2. Your losses at full speed are 600 * g * 20% = 1200N so this equates to 1200 * 0.333. = 400W.

If a normal motor/gearbox, this would mean a 0.55kW or probably a 0.75kW selection. Losses would mean stopping is easier than starting. You need to ensure gearing is selected according to your max speed required and a standard inverter would also make a good selection if positioning is done by your control system or by hand. Its good to have torque in hand for starting where there may be any irregularities in the track / wheel assembly for trouble free operation, the losses are probably overestimated since these are not given. You can investagate data for better info, if its a one off, better to be more conservative in selection / estimation.

Does this help with your ideas?

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