Has anyone seen or experienced rapid metal corrosion and materials degradation in air handling units with UVC lamps installed downstream of the cooling coils?
I am working in a building that has been open since June of 2008 and there is severe corrosion taking place within the air handler at the cooling coils and on the stainless steel walls. UVC lamps were installed for air quality and to prevent microbial growth. All of the AHU's with UVC lamps installed have this corrosion, one AHU without the lamps does not have any corrosion.
Materials testing results showed high concentrations of chlorine on the copper header and oxides. The cooling coil aluminum fins are being eaten away. The main theory appears to be that the high volume of condensate generated during the cooling season is becoming acidic to the point that it is corroding the metal. The source of the chlorine appears to be some from the marine air into the building which approximately 1 mile from the ocean in Seattle, WA and from the PVC jacket on the chilled water piping insulation inside the air handler. Also, the UVC seems to be accelerating the process.
Engineers, the manufacturer, manufacturer's rep and UV lamp supplier all state that they have never seen this happen before.
Can somebody convince me that this is the only installation of this kind in the country?
I apologize the pictures I have were not able to be uploaded.
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