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Practical Efficiency of Large Lithium Batteries

02/25/2009 1:52 PM

I need to know roughly the ratio of the amount of electrical energy spent in recharging a lithium battery of the type used in electric cars to what can be gotten out of it. (disregarding motor efficiency)

I understand that heat is generated both during "In" and "out" phase, and this would seem to be a significant waste of energy. Any figures as to the amount of this heat and the cost of getting rid of this heat through air cooling at room temperature would be appreciated, using an electric car as a model.

thanks (I probably didn't explain myself very well)

bill michaels

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#1

Re: Practical efficiency of large lithium battery

02/25/2009 3:09 PM

Hello Bill,

I'm at a loss to understand why you are concerned about the heat issue. In general, one should avoid charging Lithium batteries below 0°C because it promotes metal plating at the anode which can develop into an internal short, producing excess heat, shortening life, and potentially sets up an unstable and unsafe condition.

Heat is not a phase in the conversion of energy. Charging and discharging can cause heat in a variety of places. But high currents in either charge of discharge of a battery will shorten the life of the battery. So, heat is usually a secondary concern.

The significance of the waste of energy is arguable because the rate of charge or discharge determines this "waste". Considering the cost of these batteries, life is the primary factor. A proper design will take advantage of the properties of the life cycle and physical characteristics of the battery first. Consequently, the loss with respect to heat is a byproduct that is generally insignificant.

So if you are concerned that charging your electric car batteries will overheat your garage, you can relax. Your gas guzzler will probably do more heating of the garage as it cools off from your last trip out.

If you would like to read some more about this check out this rather cool web-sight for a snapshot look at the most likely future concerns. After driving 120,000 miles in this roadster you will need to replace the battery at cost of around $12,000.00. So, obviously battery life is a very significant concern. Don't sweat the heat!

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#2
In reply to #1

Re: Practical efficiency of large lithium battery

02/25/2009 4:29 PM

Hello:

Thanks for your prompt reply, and your good information. My only interest is in an efficiency figure comparing the power expended recharging such a battery to the power recoverable upon discharging the battery. The fact that there is heat produced indicates to me that it must be less than 100%. I probably would guess something like 98% but that would be a pure guess. Maybe it is negligible. On the other hand, lithium batteries have been accused of burning vehicles.

I wish to make a statement comparing the efficiencies of cryogenic energy storage involving liquid air with lithium batteries, and need to know what figure to use for the lithium batteries.

Thanks; Bill Michaels

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#3

Re: Practical Efficiency of Large Lithium Batteries

02/26/2009 12:49 AM

I am not sure about lithium batteries, but for lead acid batteries, the rule of thumb is you have to put in about 20% more than you take out.

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#4
In reply to #3

Re: Practical Efficiency of Large Lithium Batteries

02/26/2009 6:38 AM

As a rule of thumb it may not be too bad, provided you never charge the battery fully that is.......

Here is an excerpt from a website that says it far better than I could ever:-

Notice also that the overall efficiency shows high values, with full charge represented by approximately 85% efficiency, a commonly used value for battery charge efficiency. More importantly, notice the dramatically lower efficiencies for the increments above about 80% state of charge, where most values are below 60% efficiency, and full charge is represented by less than 50% efficiency.

The full details can be read at:-

http://photovoltaics.sandia.gov/docs/PDF/batpapsteve.pdf

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#5
In reply to #4

Re: Practical Efficiency of Large Lithium Batteries

02/26/2009 9:57 AM

This is a handy battery info.

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#7
In reply to #5

Re: Practical Efficiency of Large Lithium Batteries

02/26/2009 1:44 PM

Its one of the many good infos on the web with regard to LA Batteries...I'd be lost without them.

It shocks many people to know exactly how inefficient LA batteries are in many situations....

By the way, its one of the reasons that my home made Caravan battery chargers never charge above 13.2 volts, except when I do a boost charge shortly before leaving the camp site (when I had a VW, they cannot charge on board batteries as the pin on the tow hitch connector is not even present!!! My present car, a Mitsubishi, charges as I drive/engine running, so the boost switch is not needed anymore.....

The other reason is that charging above 13.2 volts starts to gas the battery, which just drives off water and makes an explosive gas/oxygen mixture.....

The charger then switches off until 12.66 volts is reached, so it is continually hunting between the two values.....the battery has been in use 6 years and only once needed distilled water. It is a leisure battery of course, not a car battery.....

By the way, 95% of the chargers sold for cars ruin the batteries if used to "fully charge" a car battery. They should only be used to replace enough charge to allow the engine to be started.....a voltage check with a good voltmeter could also be used to check when the battery has enough energy for usage.

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#10
In reply to #7

Re: Practical Efficiency of Large Lithium Batteries

03/04/2009 8:14 AM

Andy, sounds like you're an expert on LA batteries, what is the safe charging current level for them normally? Can it be > 10% or less only?

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#12
In reply to #10

Re: Practical Efficiency of Large Lithium Batteries

03/04/2009 4:35 PM

I am not an expert, I know enough to NOT damage an LA Battery when charging and I have built a dozen or so chargers over the last 9 years for myself and other caravan users. To date, no batteries have been damaged or needed replacement. The chargers I make cost less than most batteries to build.....

To answer your question:-

It depends upon the capacity of the battery. I go by the manufacturers info. If you cannot find any then go for a max current of 10% = 100 ampere/hours = 10 amps max....

It depends upon what you are doing and the type of LA battery also, but I charge from 12.6 volts to 13.2 volts only. This allows me to safely ignore the need for a temperature correction when charging.

The battery is then only about 70% full, but it never gases or gets undercharged. Damage starts below 12.6 volts. Gassing above 13.2.

Efficiency is around 80% then. A good figure for LA batteries....higher charging levels lower efficiency drastically.

Its better to buy a battery that is 40-60 % larger than needed so that you can stay in the efficiency band.....up to 70% charge.

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#13
In reply to #12

Re: Practical Efficiency of Large Lithium Batteries

03/05/2009 5:04 AM

I just wasn't sure about the safe charge level of other than the usual 10% even though I assumed the vehicle's charger might be pumping higher than that at times.

I saw some manufacturers denote the voltage level of a fully charged battery between 13.8-14.5volts however, as the battery ages these levels can drop under 13.5v even.

I read an article once that an LA cell's voltage level in discharged state is @2.1v but can be as high as 2.4v when it's fully charged.

Do you know a safe level of charging regardless of the battery's condition at which you can leave it on day and night, like through a solar panel?

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#14
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Re: Practical Efficiency of Large Lithium Batteries

03/05/2009 10:36 AM

What I told you before is always safe and is OK for any type of LA Battery - Gel, Leisure Car etc.....

Some batteries cannot give large currents for cranking - Leisure.

Some batteries cannot be allowed to discharge below 12.6 volts for long - car batteries

Its best to find tutorials on the web for the specific battery type you have to give you infos on the maximum charge current and voltage and at what temperature..... Temperature has a dramatic effect on high charging levels. How "full" you want the battery also plays a role.....

The levels that I recommended can be used without monitoring the battery temperature....or gassing or sulphation (which kills the battery dead!)......which is why I use them.....

"You pays your money and you makes your choice!"

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#15
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Re: Practical Efficiency of Large Lithium Batteries

03/06/2009 4:21 PM

Trickle, which for a 100 Amp/Hour battery would be around 500ma.....0r 0.5%C, where C=Capacity of battery in Amp/Hours.

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#16
In reply to #15

Re: Practical Efficiency of Large Lithium Batteries

03/06/2009 5:45 PM

that's another thing the trickle charge, i never new what % that is wrt to the battery's capacity.

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#17
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Re: Practical Efficiency of Large Lithium Batteries

03/07/2009 3:40 AM

0.5% is a good starting point, better is what the manufacturer says.

If you want to find out what the trickle charge value is, you need a stabilized variable voltage source (power supply) of say max 2 amps or so. Add a 5 amp diode to say the + connector to prevent back voltages into the power supply.

Measure the batteries voltage using a good digital voltmeter.

Connect the power supply and have a digital meter to read current.

Another to read voltage.

Set a current of say 500ma on the power supply.

Monitor voltage. If voltage climbs, no matter how slowly, the current is too high, reduce.

If the voltage drops over time, increase the current slightly.

If the voltage stays the same, you have found the trickle charge value for that battery at that time. (as the battery ages, this value will increase slightly.....)

Here is a simple diagram of how it needs to be connected:-

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#18
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Re: Practical Efficiency of Large Lithium Batteries

03/07/2009 11:56 AM

Are you suggesting that trickle charge is to replace the actual leakage current? That's what happens as the battery ages, it gets higher.

Thanx and in any case I gave you a big GA.

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#19
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Re: Practical Efficiency of Large Lithium Batteries

03/12/2009 12:29 PM

A good charger should re-charge the battery to a particular point, I like 13.2 volts personally, and then just hold the charge with a trickle...........

If you put in a higher trickle charge, eventually you will overcharge the battery and gas it to a degree......this will shorten the life of the battery.....

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#8
In reply to #3

Re: Practical Efficiency of Large Lithium Batteries

03/03/2009 7:50 PM

"the rule of thumb is you have to put in about 20% more than you take out."

This is a useful bit of information. thanks

bill michaels

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#9
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Re: Practical Efficiency of Large Lithium Batteries

03/03/2009 9:50 PM

Be aware however, that this rule of thumb applies to lead-acid batteries and not to the large lithium batteries you were asking about.

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#11
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Re: Practical Efficiency of Large Lithium Batteries

03/04/2009 4:22 PM

But not very accurate if you fully charge, its only accurate up to about 70% full....

Fully charged implies up to a 50% loss of efficiency.

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#6

Re: Practical Efficiency of Large Lithium Batteries

02/26/2009 12:50 PM

Hi Bill,

Actually you explained yourself very well. As a rule of thumb, lithium ion batteries have round trip efficiencies over 90%. Here is an old paper about using LI batteries in space, which quotes a figure "typically >90%". One of their concerns is heat management.

A more recent paper shows round trip efficiencies being strongly effected by duty cycle eccentricity. As you can see from the charts, if you stay away from the higher voltage end of the charge cycle, the efficiency is much better.

This is true for lead acid as well, where round trip efficiency is high if the battery is not fully charged. This paper says "It is generally understood that battery charge efficiency is high (above 95%) at low states of charge," which corresponds well with info I've been given by battery manufacturers.

But as a rule of thumb, you'd be safe with 90% (round trip) for lithium chemistries.

Occasionally, car air conditioning cabin exhaust is routed past batteries for cooling, but often outside airflow is sufficient. It would be hard to make the case that the heat given off during charging would significantly impact the cooling requirements for a home, particularly because few garages are fully insulated and integrated into the home.

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