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Participant

Join Date: Apr 2009
Location: Chennai, India
Posts: 4

Cycle Time for Centerless and Internal Grinding

04/06/2009 6:03 AM

Here Everyone,

Here we are going to discuss abt the grinding methods in centerless, cylindrical and internal.

first let us know abt how we are going to calculate the cycle time in Centerless and internal grinding.

Engineers Comments Pls....

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Guru

Join Date: Mar 2007
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#1

Re: Manufacturing Technology Using Grinding Methods

04/06/2009 6:27 AM

1- machine spec ?

2. Wheel type ?

3. Wheel diameter ?

4- RPM ?

5- Job profile and rigidity ?

6- material ?

7- Dry/ Wet ?

8- Coolant ?

......

(it is already 5 days past the date)

Now let us talk about something simpler-

Let us calculate the turning time (on center lathe) required to machine a turbine rotor...

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Guru
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#2
In reply to #1

Re: Manufacturing Technology Using Grinding Methods

04/06/2009 6:34 AM
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Power-User

Join Date: Nov 2006
Location: San Francisco Bay area
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#3

Re: Manufacturing Technology Using Grinding Methods

04/06/2009 6:39 AM

Hello,

Let me add to SB's. Assuming good shop practices are being used. Calculate the volume of stock to be removed.

Allow enough stock for the grinder to set up and kiss-off the part. Leave only enough stock to clean up all surfaces with a safety factor agreed on with the grinder operator.

Remember to have good centers and surfaces to hold onto for ID and OD grinding.

Work out the stock allowance for centerless grinding with the CG operator also.

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Participant

Join Date: Apr 2009
Location: Chennai, India
Posts: 4
#4

Re: Cycle Time for Centerless and Internal Grinding

04/06/2009 11:51 AM

For Centerless Grinding

Parishudh 200

Material : EN 21

Wheel Size : 500 X 250 X 304.8 mm

RPM : Not Sure Approx 4500

Wet

Cooledge SL Grade 1H 30

At present we calculate in meters...

We handle a shift for 8 hrs..in which 15 mins for setting..

140 Meters = (No. Of Passes X Length X QTY ) / 1000

I am not sure whether this calulation is right....Or otherwise some say that it can also be calculated through surface area.

OD = 60 ID = 60 Length= 100

Surface Area = (3.14 x D x L)/1000

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Participant

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#5

Re: Cycle Time for Centerless and Internal Grinding

04/17/2009 2:08 AM

Guyz kindly guide me whether can i use this calculation....

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