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Anonymous Poster

Intrinsically Safe Sensor for Spray Dryer

04/15/2009 11:03 AM

Hi guys, we have a spray dryer. It has a hopper where electric heaters are used to heat the air before it is sent into the dryer, now i am looking for a sensor which will sense the fumes in air if these heater are burnt,so that this air doesnt get in contact with the product. The hopper contains solvent vapour, so need something that is intrinisically safe

and it has to be cost effective, what else can be done for this application other than using a smoke detector

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Guru
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#1

Re: Spray Dryer

04/15/2009 11:17 AM

It starts with a list of solvents, please.

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Power-User
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#2

Re: Intrinsically Safe Sensor for Spray Dryer

04/16/2009 9:35 AM

What temperature do things start to burn at? Are you talking about the heaters causing something to burn or the heaters themselves burning out? Obviously, I am confused.

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Guru

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#3

Re: Intrinsically Safe Sensor for Spray Dryer

04/16/2009 1:24 PM

A standard commercial smoke detector can be used if connected to the control equipment using intrinsically safe barriers. An ionization type would be better than a photoelectric type here. An alternative would be a laser detector with sampling tubing such as a VESDA system (google it). This type of system would be pricier.

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#4

Re: Intrinsically Safe Sensor for Spray Dryer

04/20/2009 1:31 PM

You can't just use a commercial smoke detector unless it's rated for the area, regardless of what it's connected to. Just to clarify, when using an intrinsically safe barrier between a controller and a sensor, the entity parameters on the barrier and sensor have to match, so the sensor itself has to be intrinsically safe.

Consider using a Combustible Gas Detector available from a number of manufacturers. These come in both explosion-proof and intrinsically safe versions.

Grae

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Guru

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#5
In reply to #4

Re: Intrinsically Safe Sensor for Spray Dryer

04/20/2009 2:57 PM

Yes, it goes without saying that the device parameters must match and the devices must be suitable for the areas. Commercial smoke detectors are available for standard, harsh (dirty, dusty, humid), and explosionproof environments.

Combustible Gas Detectors are designed to measure the presence of Combustible Gases (Methane, Hydrogen, etc). They do NOT measure combustion and cannot be used in this application.

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