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Member

Join Date: Apr 2009
Location: Manama, Kingdom Of Bahrain
Posts: 6

Blasting Facility - Air System Design

04/16/2009 1:02 PM

Dear Readers,

I am in the Process of Designing our blasting air system facility. I designed an Air receiver tank 3.5 cu.m capacity, 230 psig Maximum operating pressure. i want to know if this tank could supply the 06 nos pot @ 137 CFM & 102 psig for 18 hours of operation? if It is possible, will my 750 CFM; 145 psig compressor capacity could supply this within 18 hours of operation?

Thanks,

Seth

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Associate

Join Date: Jan 2008
Posts: 30
Good Answers: 1
#1

Re: Blasting Facility - Air System Design

04/16/2009 10:56 PM

You cannot rely on a receiver alone. The receiver has to stay charged to supply the air to the pots, If you are running all your blast pots at the same time, you need 822cfm of air to "keep up". For a manual blast operation, when probably only 4 pots are going at the same time, while the others are reloading, or changing work pieces, then just maybe enough. Compressor's wear over time, and produce less, and you will have line losses which will drag pressure down. Few compressors can run flat out 100% of the time. I would suggest fewer pots, a bigger compressor, or an additional compressor. You also need to check your compressor rating, can it supply 145 psi @ 750cfm, usually the volume pumped drops off as the pressure increases.

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#2
In reply to #1

Re: Blasting Facility - Air System Design

04/17/2009 12:09 AM

I agree to you that a single compressor alone at 750CFM, 145psig could not supply 100% to the total required CFM which are 822 CFM. what if i'm going to use three compressors with 750CFM each at 145psig with 75% efficiency, Is my receiver's operating pressure will not increase during operation of three compressors? is my receiver's operating pressure is enough to supply the 06 pots operating simultaneously within 18 hours of operation?

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Associate

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Posts: 30
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#3
In reply to #2

Re: Blasting Facility - Air System Design

04/17/2009 5:10 AM

Pressure is not the issue - if the compressor is set to max pressure of 145psi, then when they reach that pressure, they will unload. each compressor has a small volume tank to prevent surges built in. The 145 psi is the max pressure the receiver will reach. Bigger volume tank is always better to a small one, and large diameter piping to feed and supply to the pots as well of course. Three compressors will be sufficient.

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Location: Manama, Kingdom Of Bahrain
Posts: 6
#4
In reply to #3

Re: Blasting Facility - Air System Design

04/17/2009 12:19 PM

Thank you very much..

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