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Zylon Material

04/17/2009 1:44 AM

Hi Everyone,

Is there anybody here who is familiar with "Zylon" and any suggestion for its replacement.

The material is used for our jig which will be subjected up to 300°C Temperature.

Need to be very smooth to avoid scartches on the parts.

Thanks,

YVI

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#1

Re: Zylon Material

04/17/2009 3:14 AM

Hello, Before reading below, here is a good resource: www.matweb.com

I am only familiar with Zylon, in the form of a high strength, wear and high temp resistant fiber. It is normally supplied as a yarn or as a chopped fiber or as fabric.

Zytel Nylon, I am familiar with. It is a supertough nylon that does not need glass filling or other to have that wear resistance and toughness. I doubt that it has the temperature range that you need. It is easliy injection moldable.

Teflon is a very soft material but good in many applications where sharp corners or abrading features are not a problem. It has good compressive strength. It is extremely lubricious and has a very high temperature threshold. The downfall is that is not injection moldable. It is supplied in sintered blocks and rounds that can be readily machined on conventional metal working machinery.

It is very expensive per pound but if used wisely is unbeatable for wear and high temp resistance. We used it on all surfaces of fixtures and jigs touching the interior appearance surfaces of the plastic parts for Toyota and GM cars. It will not mar the texture and can withstand direct flame from propane torches burning off excess flash etc. Hope this helps.

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#2

Re: Zylon Material

04/17/2009 4:34 AM

Aren't Zylons the cyborg aliens in Battlestar Galactica ? ... No, wait, those are Cylons .

Number 6 is really hot though ...

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#3

Re: Zylon Material

04/17/2009 10:47 PM

Are you sure it isn't Xylan you are thinking of? There are a number of xylan coatings for various applications.

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Associate

Join Date: Mar 2009
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#4

Re: Zylon Material

04/17/2009 10:50 PM

Try Ryton. It should do the job for you. I have used it with Inhance TiC particles and it wears forever. Inhance is a Fluoro-Seal company.

Cheers,

Bloefeld

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#5
In reply to #4

Re: Zylon Material

05/04/2009 11:27 PM

Hi bloefeld,

Thanks for the suggestion. I will look into it.

I'm currently sourcing for it.

Regards,

Yvi

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