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Anonymous Poster

Carbon Steel Tanks and Caustic Soda

05/11/2009 3:44 AM

We have Carbon Steel Tank (150 m3) coated with 300micron of Phenolic Epoxy Paint (interline 850) currently used for storage of 25% Caustic Soda.

Can we use same tank for 49% Caustic Soda without any changes?

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Anonymous Poster
#1

Re: Suitability of tank for 49% Caustic Soda

05/11/2009 4:02 AM

What temperature will you have the 49% at?

What condition is the tank in?

What was the tank designed for? Because 49% caustic is about 25% denser than 25% caustic.

Have you specifically asked the supplier/application engineer?

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Guru
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#2

Re: Suitability of tank for 49% Caustic Soda

05/11/2009 4:33 AM

Depending on temperature, chemically, probably yes.

Given the greater density, the structure of the tank and its support require attention before any yes or no answer can be given.

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Associate

Join Date: Sep 2007
Location: Mexico
Posts: 42
#3

Re: Carbon Steel Tanks and Caustic Soda

05/15/2009 8:06 PM

Depends in the time of residence , I mean how many hour and under what conditions the CAUSTIC SODA has been stored. If your plant is a big one, go and consult your safety engineer. You can consult also an ASME consultant.

If you have more questions, your safety engineer can ask somebody else like OSHA or a third party lab.

PROCESS:

You can performance some simulation on CHEMCAD (third party company) or in COMSOL software to simulate and predict some leaks or some mechanical failures in welding is so important to know the limits and charges (hydraulic charge), stresses and if the tank is always static or dynamic. If tank has LEGS you have to calculate some stress and limits on service time MAY BE you have to performance SOME UT or RT on T welding joints, valves , flanges and blind flanges and tubings.

ECONOMY AND COMMERCIAL:

If your plan is to put CAUSTIC SODA for a long time, you should study the option of build a new one, why? because of the ROI.

If wanna know more about fabrication let me know.

Israel Barron

ibarron@sfmex.com

www.sfmex.com

RT = X-RAYS TEST

UT = ULTRASONIC TEST

ROI = RETURN ON INVESTMENT

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Israel Barron ibarron@sfmex.com
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