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Location: Between India & Australia
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How PSV Set Off Below Set Pressure

07/17/2009 1:18 AM

My question is regarding a recent incident in our gas turbine plant. During operation one of the main isolating gas valve was inadvertently closed and then opened within a span of 1 min. The GTs continued to operate during that time.

However as soon as the main valve opened again, 2 PSVs (small thermal) located downstream of the pressure control valves (PCV) popped up. During investigation it revealed that the main line gas pressure went down and when the valve suddenly opened there was a spike of pressure almost 3.5 bar/s.

The PCVs that regulate the main line pressure, could not arrest the spike downstream where the spike was 2.7 bar/s. Even though the total pressure in the line remained below the PSV set pressure (95%), the PSV located here popped up and one of the PSV did not reseat at all.

The contractor is claiming that PSVs will pop up if you get up rapid pressure rise within 90% of set pressure. Anyone having more information on this? Thanks

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#1

Re: How PSV Set Off Below Set Pressure

07/18/2009 9:52 AM

This is certainly possible, there is a good chart in API 520 (maybe 521) that will show you the range of PSV operation. It is right in the front of the standard. How old are the PSVs and what is their condition? As for not re-seating, did the pressure get back down below the blow down pressure? You could check their last test report and see what the lift conditions and re-seat conditions were as well. I'm assuming that you keep such records, of course (and test your PSVs).

To rephrase what happened, the manual valve closed and the PCV went wide open to try and maintain fuel pressure at the GTs, the manual valve was opened and the PCV oscillated a bit getting the line pressure back under control, causing a spike downstream of the PCV? Is that correct?

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#2
In reply to #1

Re: How PSV Set Off Below Set Pressure

07/19/2009 7:08 PM

The PSVs are very new, just installed a month back. The rapid spike downstream of the PCV took the pressure to 95% of set pressure, and one of the PCV did not close at all, inspite of reducing the pressure much below the blowdown pressure.

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