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Join Date: Aug 2008
Location: Nigeria, West Africa (+1 GMT)
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Automatic Transfer Switch

07/20/2009 6:37 AM

Dear All,


I recently designed a small version of ATS for my personal use. My need was for it to be switching between my 2.3KW petrol generator and mains supply. And also to shut down my gen after a preset time. The panel worked perfectly ok during a simulation test. However, on integrating the panel with the gen and mains supply, i descover that the gen doesnt switch off at the expiration of the preset operation time, but it do transfers the load and shuts down ok when the mains supply is available . This was due to the fact that the supply to the relay timer that shut down the gen opens the relay contact before the gen completely shutdown.

My question is; how can I delay the opening of the relay contacts for like 3s after removing the voltage source to the relay's coil? Is it possible to use a small capacitor to feed the relay coil so that the coil will remain energised after removing the source voltage for about 3s? If yes, how can I select the appropriate size of the capacitor?

Or is there any other suggestion?

Thank you as you assist.

EnB

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Guru
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#1

Re: Automatic Transfer Switch

07/20/2009 9:31 AM
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#4
In reply to #1

Re: Automatic Transfer Switch

07/20/2009 10:07 AM

Thanks Wareagle,

I have gone through the link you provided. What I need is a situation where by the NO contacts that closes by energising the coil to remain closed for like 3s after removing the voltage supply to the coil.

Thank you once again.

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#2

Re: Automatic Transfer Switch

07/20/2009 9:54 AM

Hi my name is kemron ,seeing that the relay functions perfectly ,the next step you should take is ohming the relay.then connect an ammeter in series to analyzed the flow of current through the coil.once you obtain those readings .using the equation V=IR calculate the voltage or use a volt meter.after obtaining these values the capacitor you should obtain must be 4 to 6 volts above the circuit voltage rating . this would ensure that the charge in the capacitor can run even after the main supply to the relay is cut off.NB the uf value of the capacity should be around 3000 to 5000 uf.

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#5
In reply to #2

Re: Automatic Transfer Switch

07/20/2009 10:20 AM

Thanks,

But how can I do the ohming?

Thanks.

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#3

Re: Automatic Transfer Switch

07/20/2009 9:57 AM

Capacitor discharge curve is exponential and the rate is dependent on the load. See this link for Capacitor discharge curve.

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#6

Re: Automatic Transfer Switch

07/20/2009 10:30 AM

Quote EnB "I have gone through the link you provided. What I need is a situation where by the NO contacts that closes by energising the coil to remain closed for like 3s after removing the voltage supply to the coil."

The relay listed at the site I gave you will do this. It is adjustable through a s number of time delay settings.

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#8
In reply to #6

Re: Automatic Transfer Switch

07/20/2009 11:30 AM

Thanks to all of you. I will try it and get back.

Best regards.

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Guru
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#7

Re: Automatic Transfer Switch

07/20/2009 10:52 AM

Hello EnB,

Instead of putting such a big capacitor directly on relay you can do it just by putting small RC on driving CKT.As shown below.

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Guru
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#9

Re: Automatic Transfer Switch

07/20/2009 6:45 PM

The most reliable and simplest form of this is called a Pneumatic Off-Delay Timer with Normally Open Timed Contacts (or a TDR with what is called a NOTO set of contacts). NOTO stands for Normally Open, Timed to Open. They have a simple little bellows that operates the contacts. On energization, the contacts close immediately. On de-energization, the contacts stay closed until the air leaks out of the bellows, the amount of time is adjustable but can be ordered to be anywhere from fractions of a second to hours. Once the bellows exhausts, the contacts re-open. They make them electronically as well, but the control circuit is generally more complex for the casual user, as you appear to be. there are newer capacitor based TDRs now that duplicate the simplicity of the pneumatic relays, but the time ranges on them are rarely over a second (I might be wrong on that however). Stick to the old-fashioned pneumatic type and you will be fine.

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#10

Re: Automatic Transfer Switch

07/20/2009 6:49 PM

By the way, if you were in the US, Automatic Transfer Switches are not something you can legally build yourself in 99% of jurisdictions. They must carry a special UL-1008 listing that certifies it for life-safety of the utility service people. If you install anything without a UL-1008 label, the utility may hold you liable for any death or injury of a line worker as a result of a malfunction. Be careful either way!

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Guru

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#11
In reply to #10

Re: Automatic Transfer Switch

07/21/2009 1:36 AM

In Canada it is illegal to use an uncertified unapproved device.

If it is found on your system , the minimum is a device removal, and you may find yourself being fined. If anyone is injured it will be treated very severely.

ATS for small systems are inexpensive. Why tempt fate?

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Associate

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#12
In reply to #11

Re: Automatic Transfer Switch

07/21/2009 4:09 AM

I can actually afford to buy it off the shelf. But I want to do it myself so as to develop some pratical skills. Moreso, In my country, we dont have such regulations that restricts the use of locally made appliance like the ATS.

Thanks

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Guru

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#14
In reply to #12

Re: Automatic Transfer Switch

07/21/2009 10:31 AM

You may want to investigate the use of mechanically interlocked contactors or "walking beam" interlocked breakers for the the transfer mechanism with break before make feature. This guarantees that your generated power and the utility remain isolated from each other.

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Power-User

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#15
In reply to #14

Re: Automatic Transfer Switch

07/21/2009 1:00 PM

A 3-phase electric motor reversing contactor is good for providing mechanical isolation.

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Guru

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#16
In reply to #15

Re: Automatic Transfer Switch

07/21/2009 1:17 PM

Yes

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Power-User

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#13

Re: Automatic Transfer Switch

07/21/2009 8:54 AM

EnB

Gen Tran boxes are readily available and safer than a home made system. Totally purchased systems (including the generator) usually have a 12 V battery and charger as the control power for the programmed test or actual power outage. If you don't want to buy a system and are legally permitted at your location, it is best to copy what is already successful.

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Member

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#17

Re: Automatic Transfer Switch

05/19/2011 3:48 PM

Dear EnB,

The suggestion from Rakesh is the best and doable solution for your problem. I have done it many times, it works great.

All you have to do is to get a standard 12V DC relay (5 Pins) which comes usually in 400 ohms coil resistance and the schematic shown by Rakesh to drive with, then the contacts of the said relay will do the job for you.

I believe that will definitely solve your problem....;)

BTW, I have the same situation as you have and planing to assemble an single phase ATS panel by myself with magnetic contactors, timers and interlocking relays.

It will be a great help if you could share your wiring plan of the ATS panel you have designed yourself.

Have a nice day!

/M. Jawed/

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