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Participant

Join Date: Aug 2009
Posts: 2

Automatic Transfer Switch

08/29/2009 10:31 AM

Hi,

I have a question about the configuration of Automatic Transfer Switch panels.

For a number of years we have manufactured ATS panels. The generator supply and mains suppy are both connected to interlocked (mechanically and electrically) contactors. The supply is then fed through a circuit breaker to the distribution board/consumer unit. The power transfer process is managed by a solid state controller.

Somebody recently suggested that this configuration is unsafe in respect to the effect the prospective fault current could have on the mains contactor and that the mains contactor should be replaced with a circuit breaker with shunt trip.

I would be grateful for comments and opinions on this, also, I am sure that it is possible to electrically interlock the coils of two circuit breakers with shunt trips, but is it possible to mechanically interlock them?

Kind regards,


Genset

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Guru

Join Date: Oct 2006
Location: Surrey BC Canada
Posts: 1571
Good Answers: 42
#1

Re: Automatic Transfer Switch

08/30/2009 4:22 AM

Yes. It is done with a walking beam. (Looks like a teeter-totter)

Standard catalogue item.

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Power-User

Join Date: Nov 2008
Location: US - TEXAS
Posts: 196
Good Answers: 18
#2

Re: Automatic Transfer Switch

08/30/2009 10:33 AM

First, you have not mentioned the size of your generator. Second, what is the fault current rating of your equipment and devices compared to you available fault and your breaker/fuse curves.

Generically speaking most of what you have mentioned is usually done with relay protection. Those relays may be mechanical or electrical in operation. Which ever they are they must be able to react in fractions of a second to prevent overcurrent damage.

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Guru

Join Date: Aug 2007
Location: Indiana, USA
Posts: 579
Good Answers: 61
#3

Re: Automatic Transfer Switch

08/31/2009 11:39 AM

My personal preference for ATS systems has always been L-shaped (90°) knife blades. When one end of the blade is connected to the mains, the other end is pointing straight out, and cannot connect to the generator. The opposite direction is also true.

This design is simpler & more reliable than a 2-contactor or 2-breaker system. A single-solenoid system provides an integral electrical interlock, and the L-shape blades make it physically impossible to connect the sources together, so it has an inherent mechanical interlock.

Fewer parts also means fewer fail points.

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Participant

Join Date: Aug 2009
Posts: 2
#4
In reply to #3

Re: Automatic Transfer Switch

08/31/2009 2:00 PM

The generators differ in size, it is the principle of using interlocked contactors in an ATS panel that interests me. I think that I have seen a PDF document which referred to the type of L shaped blade contactor to which you refer. Could you give me a model number and name of a manufacturer of such a device?

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Guru

Join Date: Oct 2006
Location: Surrey BC Canada
Posts: 1571
Good Answers: 42
#5
In reply to #3

Re: Automatic Transfer Switch

09/03/2009 11:32 PM

I would be interested in the make / break capacity of your system. I always found knife switches were only rated for minimal capacities switching under load.

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genset (1); GRAY HAIRED OLD GOAT (1); GW (2); pwr2thepeople (1)

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