Engineering Friends,
In the coatings Industry, immersion conditions cause concern with regards to osmotic blistering (specifically due to salt contamination). In the case of the Chloride Ion, being the most aggressive offender, Chloride Ion Test Kits have been developed by the likes of Elcometer to measure their concentrations on the steel substrates to be coated, as well as the abrasive media used to blast this substrate.
Unfortunately, I cannot find any information regarding industry standards for a guide to better understand what acceptable concentration range of Cl- might be already adopted by groups like the US NAVY, for instance. I am specifically looking for a maximum safe level - a safe threshold value for Cl- concentration on abrasive media.
My thoughts are that different types of media (even with identical Cl- concentrations) would yield different results on blasting (they might deposit more or less Cl- on the steel surface based on their hardness and pressure they are propelled at). Variations in Relative Humidity and Temperature also seem like they might play a role.
I wonder if anyone reading might have come across this issue before (i.e. do we know what a good guideline might be to reject contaminated abrasive media - what is the threshold?). I am presently at a project site where the abrasive media is contaminated (there are detectable amounts of Cl- found on the abrasive, but it has not caused any contamination on the substrate.
Any guidance on this matter is greatly appreciated. Method Statements and Specifications are written by engineering firms and coating manufacturers to reflect the measurable concentration on the steel substrate, but not for the abrasives before blasting takes place (which can save time and money for contractors in this industry, as well as major headaches for engineering and construction firms in the Oil & Gas Industry).
I am particularly interested in the use of "Elcometer's 134A Chloride Ion Test Kit for Abrasives" and how to use the values obtained. Above what concentration measured on the abrasive should not be accepted for a steel substrate maximum concentration of 20micrograms/square centimeter (higher concentrations of Cl- on the steel surface prove to be problematic - osmotic blistering - when placed in immersed conditions with elevated temperatures).
Thank you all in advance, for your time and help.
Cheers,
Rob
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