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Participant

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Heating Element for Electrical Furnace

09/14/2009 12:33 PM

What heating element is suitable for an electrical furnace for cement cube mold? I want to know if I will manufacture a Electrical Furnace to dry Wet Cement Cubes from ambient temperature to 700deg. Centigrade & gradually increases temperature 200deg. to 1hrs. 400def. to 2nd hrs., 600deg. to 3rd. hrs. 700deg. to 4th,5th,6th&7th hrs. what Type of Heating Elements will be suitable for this type of furnace? Kanthal A1 or Nichrome 80/20 Heating Elements?

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Guru

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#1

Re: What's Heating Element is suitable for a Electrical Furnace for Cement Cube mold

09/14/2009 2:52 PM

I have no idea of the correct heater element, but I am intrigued that somebody wants to heat wet cement (or concrete) to 200oC. The water would surely boil off, normally the last thing one wants. I have heard of people who use steam to warm precast panels to accelerate the cure, but never superheated steam.

I wonder why.

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#2
In reply to #1

Re: What's Heating Element is suitable for a Electrical Furnace for Cement Cube mold

09/14/2009 7:14 PM

Yes... I think that's probably the first question which should be addressed. That's definitely a unique way of proving impatience. I can't imagine (well, I suppose thats not entirely true) that heating the wet concrete to those temperatures is going to provide a good quality 28 day concrete compression test.

Definately interesting, I'm looking forward to understanding the logic behind the madness.

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Power-User

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#3
In reply to #1

Re: What's Heating Element is suitable for a Electrical Furnace for Cement Cube mold

09/15/2009 3:29 AM

Probably OP is trying this for Refractory cement/concrete and he is referring to curing at different temperatures.. Just speculating...

Certainly not for ordinary Portland cement or concrete

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#4

Re: Heating Element for Electrical Furnace

09/15/2009 10:38 AM

I would think Kanathal A1 would be a better choice and have the most service life. How big is the furnace? If you contact these people http://duralite.com/ they can give you a ton of information on the best metal to use for a particular service, design and build most any element you might need. They designed and built the elements for my new electric glass furnace and annealing oven and did a great job. They are also very reasonable priced and most of the times offer design information and help for free if you let them know you serious about purchasing from them.

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#5
In reply to #4

Re: Heating Element for Electrical Furnace

09/15/2009 12:10 PM

Thanks for your reply but my question is not solve in this way !

I have both Kanthal A1 Heating element and Nichrome Heating elements .

Lime powder is one part of cement and KanthalA1 heating element is magnetic & Nichrome 80/20 Heating element non magnetic.

want to know which Heating element will be suitable for make a Furnace for cement Cube Analise at temperature from ambient to 700 deg.

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Guru
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#6
In reply to #5

Re: Heating Element for Electrical Furnace

09/15/2009 1:43 PM

I understand your question and I think the engineers at duralite will be able to tell you which is best for the service or direct you to someone that can. I did contract maintenance on concrete block plants many years ago and I sometimes look over some projects at the two lime kilns at the mill I work at but I am not an expert by any means. Of course we see allot higher temps in the lime kilns but at the concrete block plant they used steam to cure the blocks after they made them. I am not sure but I remember the area in the drying ovens was really humid and this helped with the concrete cure. I think they a used saturated steam sparger to deliver the heat and make the moisture level in the oven high. If you also need a high moisture content curing environment it may not work very well with the electric elements. The mix with the gases from the concrete cure high humidity levels may cause a high corrosion rate on any element.

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