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Dry-Type Transformers

09/30/2009 12:31 PM

I have a 3000kva dry type transformer with the primary voltage of 12470 and the secondary voltage of 720. I am currently running an induction heating system that is a 1000kw system. I have a 2600kw induction heating system that i would like to feed off of the same transformer. the new system is a 550volt set up so I have a 720 to 550 step down transformer rated at 1700kva that i will place in front of a 600volt switch. DO I HAVE ANY PROBLEMS???

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#1

Re: electrical ??

09/30/2009 2:30 PM

DO I HAVE ANY PROBLEMS???

In this application, probably. You have a 3000kVA transformer powering a 1700kVA step down transformer and a 1000kW induction heater, with the 1700kVA step down transformer powering a 2600kW induction heater.

What power factor is the 1000kW and the 2600kW induction heating systems running at (both loaded and unloaded as this effects power factor)? As a rough guide, if the 2600kW induction heater is running at a power factor of more than 0.65 your step-down transformer is overloaded (0.83 for the 1000kW induction heater).

What is the application (metal smelting perhaps)?

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#2
In reply to #1

Re: electrical ??

09/30/2009 4:11 PM

there is a problem due to the active power need 2600KW only &the transformer which before the load is 1700KVA , the transformer doesn't sufficient to the load , although the load is unity power factor .

S (appearent power)=P (Active power)/ Power factor

note : S in VA & P in Watt.

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#3

Re: Dry-Type Transformers

10/02/2009 4:31 AM

It is not possible unless you want to send some smoke signal to your boss, asking for a salary raised.

Basic calculation indicated that, your additional of 2600KW heaters, will be over loading your 1700KVA transformer by 60%. This means that, your 1700KVA transformer will go up in smoke first.

For example, if you don't use it at 100%, let say at 50%, the total loading will be at 1,487 amp or at 83.4%. and the total loading to your main transformer of 3000KVA is 2,816 amp. That means, that you still overloading your main transformer at 2,816 amp or 14.5% over the rated capacity.

So the answer still NO and YES you do have PROBLEMS.

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#4

Re: Dry-Type Transformers

10/04/2009 8:10 PM

Yes unless you ensure by design that both loads do not engage at the same time. Not enough thermal impedance on a dry transformer, Also pf control recommended

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