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Join Date: Feb 2008
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Design Parameters for VFD Sizing

10/09/2009 12:42 PM

Sir:

Which parameters / data are required for the sizing of 10 HP 415 Volts VFD for Constant Torque and Variable Speed ( 120 RPM TO 1200 RPM ) application. Induction Motor shall be S1 duty, 50 HZ , 415 Volts. Is there any guideline available for sizing of the VFD for this application on internet ? Please insert link.

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#1

Re: Design Parameters For Sizing of VFD

10/09/2009 12:57 PM

Buy a VFD rated for 10HP at 415V... That is how they are rated.

Of course, 415V implies you are not in North America which is about the only place left that uses HP instead of kW, so VFD manufacturers will not show a "HP" rating for a VFD at 415V on their charts. But you can just use the formula 746W/HP to determine the kW rating of your motor, then buy a VFD rated for that kW or greater.

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#2

Re: Design Parameters for VFD Sizing

10/10/2009 2:46 AM

Also there are other properties like V/f control, vector control,shaft sensorless control, THD of input harmonics etc. I suggest you to be aware of these properties and choose the one that best fits your application and pocket out of the alternatives

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#3

Re: Design Parameters for VFD Sizing

10/10/2009 6:05 AM

I know of a selection guideline at www.imopc.com

This covers basic applications and gives a VFD selection.

Your location and local availability and support may be more relevant to your selection, so if you are running at 120rpm continuously on a process line where efficiency and accuracy is paramount, use a better quality brand like Fuji or Mitsubishi.

However, your application determines selection and you don't give enough information to give a better answer, the selection for a hoist or lift is very different to a general purpose conveyor, for example.

I would find several local suppliers of different equipment and assess the best option that fits your needs, don't just buy on price because 'they're all 7.5kW rated VFDs', as ownership costs and support, if needed, are much more important mostly.

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Join Date: Oct 2009
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#4

Re: Design Parameters for VFD Sizing

10/10/2009 10:31 AM

VFD's are current rated devices, and should not be sized by HP. Use the FLA rating on the motor and your desired overload rating to size it. Motors with indentical HP ratings can have different FLA ratings do to efficiency and the motors base speed.

The overload ratings are typically 110% for Variable torque and 150% for constant torque, these ratings are for an ambient of 40C or less. Above 40C you would need to derate the current output of the drive. Typical derate is 1% per degree C over 40C.

Check the manufacturers data sheets the overload ratings and continuous current ratings will vary slightly from manufacturer to manufacturer.

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