Previous in Forum: World Demand, Pricing and Future Marketing Potential of Isooctane   Next in Forum: Bulk Fertilizer Storage
Close
Close
Close
8 comments
Rate Comments: Nested
Member

Join Date: Jul 2009
Posts: 6

Agitation for Electroless Nickel Solution

10/16/2009 6:00 AM

I have used 2 types of chemical pumps to agitate the electroless nickel solution in production, but always has problem. One is Magnetic pump, e.g Iwaki, the nickel always deposit inside the housing and damage it. Since we need to open the housing and strip the Nickel frequently, that affect the production output always. Secondly, we use Flo-king in-tank centrifugal pump. Because of the over-heated motor that make us to scrap the pumps frequently, of course, very costly. Does anyone has better proposal to solve the agitation problem for Electroless Nickel solution with less maintenance work and cost? I need flow rate 3500 liter or above per hour. Thanks.

Register to Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.
Guru
Hobbies - DIY Welding - New Member

Join Date: Sep 2007
Posts: 1601
Good Answers: 58
#1

Re: Agitation for Electroless Nickel Solution

10/17/2009 9:39 AM

Use two of the best pumps you can find. Keep one out of the solution and use it while the other is being cleaned. No slowdown in production. Or, find a pump made from material that your solution will not plate out onto-perhaps teflon. Or use a peristaltic pump.

Register to Reply
Guru
Hobbies - HAM Radio - New Member United Kingdom - Big Ben - New Member Fans of Old Computers - Altair 8800 - New Member Canada - Member - New Member

Join Date: Jun 2006
Location: Toronto
Posts: 3968
Good Answers: 120
#4
In reply to #1

Re: Agitation for Electroless Nickel Solution

10/17/2009 10:42 AM

electroless plates more where it is agitated. It is what is called "precipitation plating", like they used to plate silver on mirrors with via slow sugar reduction. You mix it and pour it and it plates on all surfaces.

Any hotter spots or agitated spots get more metal

__________________
Per Ardua Ad Astra
Register to Reply
Guru

Join Date: Oct 2008
Posts: 42355
Good Answers: 1693
#5
In reply to #1

Re: Agitation for Electroless Nickel Solution

10/18/2009 2:25 PM

"Use two of the best pumps you can find" Or, two of the cheapest you can find.

Your solution means they are easy to service, either way.

Cheers!

Register to Reply
Guru
Hobbies - HAM Radio - New Member United Kingdom - Big Ben - New Member Fans of Old Computers - Altair 8800 - New Member Canada - Member - New Member

Join Date: Jun 2006
Location: Toronto
Posts: 3968
Good Answers: 120
#2

Re: Agitation for Electroless Nickel Solution

10/17/2009 9:46 AM

you could use a series of air bubblers, like an aquarium, behind a solid baffle plate against one wall. The baffle plate would be 1 inch from the wall and would stop 2 inches from the bottom and 2 inches from the top. If you have an air pipe at the bottom with a tiny hole every 1/4 inch, or a row of aquarium airstones(if they will endure the conditions). The air pressure is only 1-3 PSI. As these bubbles rise they reduce the bulk density of the water and you get a vigorous circulattion. Watch out for oil in your air and the solution you bubble through must not froth.

__________________
Per Ardua Ad Astra
Register to Reply
Member

Join Date: Jul 2009
Posts: 6
#6
In reply to #2

Re: Agitation for Electroless Nickel Solution

10/20/2009 4:44 AM

Thanks. Since I am using a low pressure blower in the production, I will share the blower for EN agitation purpose.

Register to Reply
Guru
Australia - Member - New Member Engineering Fields - Mechanical Engineering - New Member

Join Date: Sep 2006
Location: NSW Australia
Posts: 1101
Good Answers: 23
#3

Re: Agitation for Electroless Nickel Solution

10/17/2009 10:34 AM

Is it possible your magnetic drive pump is the problem in its self and encouraging the nickle to deposit as it is magnetic? How about a pair of large air powered piston pumps.

Also why don't you fit extension shafts on the submerged pumps and keep the motor out of the solution?

__________________
Dont get on to the roundabout if you dont know how to get off
Register to Reply
Guru
United Kingdom - Member - Indeterminate Engineering Fields - Control Engineering - New Member

Join Date: Jan 2007
Location: In the bothy, 7 chains down the line from Dodman's Lane level crossing, in the nation formerly known as Great Britain. Kettle's on.
Posts: 32175
Good Answers: 839
#7

Re: Agitation for Electroless Nickel Solution

10/20/2009 9:28 AM

If corrosion is a problem then materials compatibility charts need to be reviewed to assess the performance of the solid at the solid/liquid interface.

Plastic pumps are made, for instance, and have solved many a problem with hydrochloric acid pumping, for example....

__________________
"Did you get my e-mail?" - "The biggest problem in communication is the illusion that it has taken place" - George Bernard Shaw, 1856
Register to Reply
Guru
Hobbies - Model Rocketry - New Member

Join Date: Jun 2007
Location: East of Seattle, Washington state Republic of the 50 states of America
Posts: 2045
Good Answers: 36
#8

Re: Agitation for Electroless Nickel Solution

10/27/2009 12:50 AM

Just an idea:

Use a plastic shaft with a flat plate on the end like a single disk Tesla pump. Cheap easy to make. Clean it and or dispose of it. Keeps your drive motor above the tank. Flo agitation rate is set by RPM and disk diameter. If your flow must be directional make a teflon case for it.

http://www.youtube.com/watch?v=ordrp4KXEKQ This is a home made multi disk with housing. A single blade does not need the disk with holes in it.

__________________
(Larrabee's Law) Half of everything you hear in a classroom is crap. Education is figuring out which half is which.
Register to Reply
Register to Reply 8 comments
Copy to Clipboard

Users who posted comments:

aurizon (2); garth (1); lyn (1); PWSlack (1); Tom Wong (1); U V (1); welderman (1)

Previous in Forum: World Demand, Pricing and Future Marketing Potential of Isooctane   Next in Forum: Bulk Fertilizer Storage

Advertisement