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Join Date: Jul 2009
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Anodizing on Aluminium Die Casting (A380)

10/26/2009 11:34 PM

Need hlep to solve Anodizing on Al Die Cast (A380), thanks.

After the pretreatment process, the Die Casting parts is white and clean as normal. After Anodizing process, before go further for black dye, I found very thick and loose black powder all over the parts, that can be removed when touch it. Why and how to slove this problem?

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Anonymous Poster
#1

Re: Anodizing on Aluminium Die Casting (A380)

10/27/2009 10:37 PM

My experience with die cast aluminum is that it does not anodize well because of the various alloying elements in A380. This powder is probably copper or other metal reacting with the sulfuric acid.

Al

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#2

Re: Anodizing on Aluminium Die Casting (A380)

10/28/2009 4:08 AM

Hi,

which anodising process do you use,

which temperature,

which current density?

RHABE

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#3

Re: Anodizing on Aluminium Die Casting (A380)

10/28/2009 7:51 AM

Aluminium casting alloys usually have some silicon in to help the metal flow but this detracts from the anodising process. If you can eventually get the anodising to work it is likely to have a very blotchy appearance.

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#4
In reply to #3

Re: Anodizing on Aluminium Die Casting (A380)

10/28/2009 9:27 AM

In which case, was the anodizing facility informed of the type of aluminum being anodized?

Why didn't the Anodizing facility ask about the type of aluminum?

I think some liability rests on the Anodizing Facility.

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#5

Re: Anodizing on Aluminium Die Casting (A380)

10/28/2009 10:52 AM

Nign makes a good point as far as the Silicon content which runs from 7.5 to 9.5% in A380. I found that silicon in excess of 7% in A356 created problems for anodizing due to the cluster or islands formed by the silicon. Silicon itself is a very hard material and used in Duriron(14.5% silicon) for acid services and the anodizing is not effective in those areas causing spotting. Sub-surface pinhole porosity can also create anodizing problems. The anodizing house may have to increase wash/neutralizing times to insure any fluid which gets into those pores is removed before coloring. Sometimes experimentation is required if they are not familiar with castings.

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