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My VAWT Project, next phase

11/07/2009 9:54 AM

Nearing the end of my vertical axis turbine design and project, I'm about to begin design and construction of my charge control, battery bank, and accoutrements. I've taught myself a great deal of engineering as has to do with mechanics, but the electrical side may prove daunting. I'm hoping for some help (big, shit-eating, good-old-boy grin) here on CR4.

Any takers?

My turbine, by the way, looks great. It turns 484 revs a minute unbraked in a twenty mph wind (holds together, too), and the furling device (storm door springs from the center shaft) works like a blooming charm. Yay for old Hal (come on, let's hear it for Hal)! I've built the thing so that one guy - even an old fart like me - can assemble it on the roof quickly, or dis-assemble in order to take it down, too. Matter of ract, it's been up and down once already (yeah, I know - forgot the damned camera until now; next time) during my tinkering to get the max rpms adjusted to the speed I want.

Yay for . . . oh, never mind.

Have a good day everybody (yeah, still sucking up, all right).

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Guru
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#1

Re: My VAWT Project, next phase

11/08/2009 4:55 AM

Post some pics, I'm sure you get plenty of help.
You show us yours, and we'll all help
Del

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#4
In reply to #1

Re: My VAWT Project, next phase

11/12/2009 4:19 PM

Here are photos of the finished (just a little "tweeking," balancing, etc necessary yet) turbine. The unit can be broken down to three parts - verticle frame, drive shaft and generator, and turbine "wings" - each of which I can haul up on the roof myself.

I've also decided to use golf cart of similar vehicle electric batteries, and design the electrical accoutrements from marine components. Next comes the charge controller and the battery decks and enclosure. I'm shopping for an extension ladder, too.

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Guru
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#5
In reply to #4

Re: My VAWT Project, next phase

11/12/2009 4:38 PM

Good looking stuff, nice workshop too.
look forward to seeing it all on the roof.
Del

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#6
In reply to #4

Re: My VAWT Project, next phase

11/12/2009 6:24 PM

I can't quite tell do they pivot [self dumping] in the frames?

where's the generator?

now that all that's out of the way

ohh Shiny

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#7
In reply to #6

Re: My VAWT Project, next phase

11/13/2009 9:02 AM

The alternator is at the bottom of the center driveshaft (at the arrow). And yes, the blades are self-furling, a screen-door spring device I designed myself. If I've done the math correctly, the furling device will "govern" the rpm to 120-150. We have fierce winds here, and I don't want a runaway turbine to burn out the alternator.

Which brings up something I'm curious about: The blades of my turbine are four feet long, fifteen inches wide, with the pivot point of the furling device twelve inches from the rear edge of the blade. The wings weigh nine pounds (mass .28125) and I have added nine ounces of weight at the rear edge of each wing. Radius at the thick part of the winds is 3.5 inches.

Can anyone here tell me what the centripetal-centrifugal force (the force being opposed by my furling device's springs) will be at the rear edge of the wings?

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Guru
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#2

Re: My VAWT Project, next phase

11/08/2009 12:13 PM

Del's right

I would add

post your goals

Average, min & max consumption

How much torque does your turbine produce

Quantify what you have & what you want to do with it.

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#3

Re: My VAWT Project, next phase

11/09/2009 1:03 PM

Re: My VAWT Project, next phase

Hmmm. Well, the turbine is completed. As I said elsewhere here, it consists of three blades, each four feet long and fifteen inches wide. I have it apart at the moment, in order to install an update of my furling device, and in order to put it up on the roof. I have to put it up on the roof all by myself, so it will go up in three stages (the pedestal base is already on the roof), 4X5 turbine holder and holder to pedestal connections first, then the generator, turbine shaft and fuling device, then the turbine blades. I'll be happy to take pictures as I do it all.

Design starting torque is 1.65 ft lbs 0-120 rpm (load inertia is 42.25 ft lbs, full stop to design rpm, turbine total weight being 26 lbs). I expect to generate about 65 Watts.

But I can't imagine how pictures of the charges controller and wiring would look or how they would help with my question. I'll use an isolator immediately at the generator, then a rectifier (or rectifiers - 50 amp or so) and shunt regulator upstream from the battery bank. The battery bank will be wired to an inverter/charger, which will be wired to the load center and main fusebox (at first, I'm just going to power outside lights, in order to experiment with and "tweek" the design).

Thanks for the interest, and as soon as I start on the thing today, and when I have it up on the roof, I'll take pictures.

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