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Anonymous Poster

Design Improvements for an Ice Making Machine

11/30/2009 4:55 AM

The aim is to make available an compact machine that can produce ice at the shortest possible time in a tropical enviroment.

The principle I intend to employ is a simple vapor compression system and using brine as a secondary refrigerant. The high temperature and high- pressure refrigerant (primary refrigerant) leaving the compressor is condensed and collected in a receiver, it passes through an expansion device and through evaporator coils surrounding the brine tank. This low pressure refrigerant will absorb heat from the brine solution and when it gets to the vapour state it is once again fed into the compressor forming a simple vapour compression cycle. Water in modified ice cans is placed in tanks surrounded with cooled brine, the brine which acts as a secondary refrigerant will be kept at a constant temperature of -10oC by action of a thermostat connected to the compressor and it will also be moved in constant motion by an agitator to improve heat transfer between water in the ice cans and the brine solution. The brine then absorbs heat from the water in the cans.

This is the point I am at now, what else do you think I am lacking?

Thanks a lot for your help.
Cheers.

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Guru
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#1

Re: I Need Ideas on How to Improve the Design of an Ice Making Machine`

11/30/2009 2:34 PM

I used to work on such a machine. The secondary coolant was propylene glycol (antifreeze), and the machine worked like you describe. The coils were right in the tank, not outside. Eventually ice would form on the coils and slow down the process.

To improve the efficiency of this machine, I would first water cool the condenser coils. Air cooling in the tropics is not as good as water cooling, you just need a good supply of cooling water.

It may have been spilled water freezing on the coils, eliminate that by having raised lips on a cover over the tank.

Pre-cool the filling water in a coil clamped to the coil in the tank. This may melt any ice on the coil, and speed up the freezing time.

Have your ice forms tapered for easy removal of the ice. Our ice man wasted a lot of water and time trying to get the ice out of a non-tapered form.

If you have to use brine, research additives to retard freezing, antifreeze is expensive.

Have no salt in your filling water, ro it if necessary.

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Guru
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#2

Re: Design Improvements for an Ice Making Machine

12/01/2009 9:59 AM

Have a look at how commercial fishing boats flash-freeze their catch, using brine. Sounds similar to what you are doing...

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#3

Re: Design Improvements for an Ice Making Machine

12/22/2009 11:16 AM

The secondary refrigerant requires two steps of heat transfer (refrigerant to brine, brine to water). This is less efficient than refrigerant directly to water.

One type of icemaker, North Star, produces flake ice (about 1.5 to 2 mm thick) efficiently, without need for rewarming the ice in order to release it. You don't say what form you need: flakes, cubes, blocks,....

The thicker the ice is, the less efficient to make it, because the heat must transfer through a greater distance of water.

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